magnetic separator

Product Description Power Mangetronics make electromagnetic vibratory feeder is a new type of feeding equipment widely used in mining, metallurgy, coal, building materials, chemical, electric power, food, and other industries. It is used for transferred the massive, granular, and powdered materials from storage silo, to the stored material equipment continuously or quantitatively. It adapted to automatic batching, quantitative packaging, and automatic control. It is with the advantages of small size, low noise, lightweight, low power consumption, easy installation, and maintenance. Features Small volume, lightweight, simple structure, easy to install. Small power consumption because it works nearly in the state of critical sympathetic vibration. Control device use half-wave silicon controlled rectifier circuit, hence the feeding quantity can obtain the hasslefree adjustment easily. Since the feeding material volume can be changed, started or stopped instantaneously, the feeding quantity can be controlled accurately. The feeder is kept throwing up during the feeding process, so the abrasion to the trough is small. Advantage In the process of working, you can adjust the excitation force to change and control the flow, and thus it is easy to adjust flow stability, low noise, low power consumption, no material clashing, while the machine is with lightweight, small size, convenient maintenance features, such as it adopts an enclosed structure to prevents dust from spilling and environmental pollution.

Product Description Power Magnetronics Make electromagnetic overband separators are used to separate ferrous impurities from any kind of bulk material. When a large volume of tramp iron is expected, a self-cleaning type separator will be more economical than a simple suspended magnet which is sufficient for small quantities. Electromagnetic overband separators are more preferable when strong magnetic fields are needed or arrangement of equipment only allows for high clearance distances. They are used to recover magnetic particles from slag, household or industrial waste, foundry sand etc. and are utilized to protect crushers, belt conveyors, screens or grinders from metallic tramp particles. Electromagnetic Suspension/Overband Magnets are used for heavy-duty applications which may be beyond the reach of Permanent Suspension / Overband Magnets. They are used typically in applications such as Raw Material handling of Coal, Iron Ore, Limestone, Sugar cane etc. in Thermal Power Plants, Steel Plants, Ports, Sugar Mills, etc. They are used for removing magnetic contaminations from non-magnetic materials in order to protect crusher, mills, processing plants, etc against too much wear and damage. They serve for cleaning non-magnetic bulk goods with iron contamination for instance cleaning of foundry sand, coal. They are used for recovering magnetic material from ore, steel mill slag, etc. Electromagnet Overband separator can be installed for Belt widths ranging up to 2500 mm width and Operating heights up to 1100 mm. The Electromagnet coil may be Natural Air Cooled or Oil Cooled depending on customer's preference. Advantages Ultimate magnetic force with low energy consumption. Oil cooled coil providing best heat dissipation allows for compact design. Deep magnetic field. Easy cleaning due to defeatable magnetic field. Available with or without extracting belt (automatic or manual cleaning) Tailor-made design available for typical applications.

Product Description Power Magnetronics make hand magnet is the most convenient, cost-effective equipment to separate iron contamination from foundry scrap sand & plastic granules. High Power and robust magnet are built-in with light operation and easy handling. Sizes of the magnetic plate is 140MM (W) X 170MM (L) X 25MM height. It is mostly used for scrap dealers, foundry, and plastic industry.

Product Description Power Magnetronics is one of the leading manufacturer of Belt type magnetic concentrator/separator, which are manufactured using the finest quality raw material to ensure quality of products and customers satisfaction. These products are machined according to needs and requirements of customers following international quality guidelines for perfection of high capacity concentrator separators. Permanent Magnetic Belt Type Concentrator/Separator is extensively used for advancing or concentrating material containing a very high percentage of magnetic or where magnetic/mechanical agitation is required for the separation of many difficult materials. It is perfect for the improving Sponge Iron/Cast Iron borings, Steel/Brassl Aluminium turnings, Chips and for mineral beneficiation application such as the purification of dry ceramic and refractory materials, reclamation of abrasive grains, removal of iron contamination from chemical powders and grains and for many other such applications requiring maximum separation with minimum production loss etc. This ensures the recovery of products in terms of Concentration and with high degree of purity.The sponge iron industries in a particular where the losses of valuable magnetic material with a non magnetic portion takes place, can easily be avoided and thus the sponge iron purity with 99.9% can be achieved. Working Principle The Machine works on the induced magnetism principle where by the separation with segregation becomes possible. The material to be treated is fed from the motirized vibratory feeder on to lower belt where after traveling a short distance it comes under the belt conveyor. The upper belt conveyor runs under a series of powerful permanent magnets arranged in such a manner so that the material is exposed during its travel through a number of magnetic fields of alternating polarity. Due to the continuous repetitive agitation of the material nonmagnetic material falls back on to the lower conveyor belt, while the magnetic material is retained on the upper conveyor belt due to the force of magnetic attraction, and it separated as soon as it leaves the magnetic field. The separated material are travelled and deposited into the respective magnetic and non-magnetic discharge chutes. Both the belts are driven by separate geared motor arranged directly to the roll. Belt speed will be decided as per the application. Application For the separation of Sponge iron and char. For the Upgradation/separation of Bauxite fine powder. For Benification of minerals. Cast iron powder/Boring cleaning. Purification of dry ceramic & refractory materials.

Product Description Permanent Magnetic Lifter is mainly used to lift steel plates, blocks, press moulds, etc. and load / unload in machines during handling operation. It can hoist moving iron blocks and other magnetic material. It is easy to operate and safe to handle and widely used as lifting devices in factories, docks, warehouses, and transportation industries. By using them, you can improve your working conditions and increase your working efficiency. Now a days people everywhere love steel. It is strong, easy to maintain, and lasts forever, but it is heavy. Steel products have to be dragged, lifted, carried and released in a very controlled manner. Permanent magnetic lifters engage steel products with powerful magnetic cling, brute force suction, confirming the grab with a locking lever. This same lever applied in reverse and releases magnetic force to effect a controlled release once the object is in position. Permanent magnetic lifters allow a single person operator to safely lock and unload very heavy loads from a safe distance. Locking on to the top of items to be moved removes the risk of crush injuries inherent in encircling a load with a sling or chain. Power Magnetronics make Permanent magnetic lifters are Ideal for lifting in factories, docks, warehouses, and transportation or engineering workshops. Magnetic Lifters are lightweight, ingeniously constructed for ease of application and have a 3:1 safety built into each unit. Another key benefit of the Magnetic Lifters is that they are fitted with the strongest magnetic materials available, which will never weaken, providing durable and consistent operation. Features Compact and lightweight. Improves Plant Safety. No direct contact with men. Large and Heavy workpiece can be moved/handled safely and easily by only one operator. Suitable for Flat and round material. Very High Lift to its weight ratio. Quick & Easy Operation with ON/OFF System. Neodymium Magnetic Powered System. Application Very handy during fabrication. For handling of steel plates, blocks, rounds, press moulds and loading/unloading on machines. Commonly used near flame cutting. It can handle finished components without leaving behind any scratch marks, unlike binding and slinging. It can be used with mobile cranes. It can be used with a spreader beam hanging multiple magnets for long plates/pipes /bars.

Power Magnetronics make liquid trap magnet is designed to extract the ferrous material from the liquid, semi-liquid, and air conveying powder in order to purify the material in the production process. Strong magnetic tubes inside the housing filtrates the flow and pick out the unwanted ferrous metal. The unit is simply mounted to the existing pipeline via flanged or threaded ends. Easy access is also possible using the quick release clamp. It provides magnetic protection for liquid lines and processing equipment. They preserve product purity by removing small particles of magnetic scale, rust and fine iron contamination. As liquids or slurries are pumped through the liquid trap, ferrous contaminants adhere to the strategically placed magnetic tubes. The design and construction allow the tramp iron to work around the downstream side of the tubes where it is safely out of the product flow and wash off is prevented. Cleaning is achieved by removing the top plate and removing the magnet assembly from the housing. The housing is designed not only to house the magnetic tubes but also to act as a sump. Unwanted non-magnetic particles tend to gravitate to the bottom of the enclosure. Liquid trap magnets are engineered to remove ferrous contaminants from liquid and slurry lines. Efficiently remove tramp iron before maintenance and product contamination problems. The benefits of this magnetic separator can be experienced in most cases with no appreciable pressure drop or reduction in flow rates. All units incorporate a sump type of housing to trap non-ferrous particles. Liquid Traps may be installed horizontally, vertically, or on an angle without affecting their magnetic efficiency. All models of Ferrous Traps have a constant powerful magnetic circuit designed to attract and hold iron contamination. Clean, simple designs have no moving parts. Powerful, permanent magnetic element will perform well handling materials. Construction High power permanent magnets used for greater efficiency. Clamp type designs for easy opening & cleaning. Cartridge type and single plate type traps designed for maximum efficiency. Self-cleaning cartridges are available. Flange rating per ANSI B16.5 class 150 and class 300. Features No pressure drop or reduction. It can operate under vacuum/pressure. It Can be connected directly to the pipeline without any type of modification. It Can be erected horizontally or tangentially without affecting magnet efficiency. Easy to clean ferrous material by quick opening with the help of wingnuts. Auto-cleaning design is also available. Application Refineries. Chemical and Petrochemical Industries. Refrigeration and Heat Engineering. Liquid Gas Plants. Galvanic Engineering. Power Stations and Solar Thermal Fields. Tank Installations. Pharmaceutical Industries. Fibers Industries. Ceramic Slurry. Pigments Slurry. Ink. Liquid Syrup. Fruit Juice. Furnace Oil. Chocolate Juice. Paper Mill Pulp. Maize Slurry. Glucose Slurry. Edible Oil. Oil Refinery. Ceramic Frit. Water Cleaning or Purification. Syrup & Sauces,

The product has hump shape for material flow in the magnetic field and so eliminates or removes iron particles from the material. Hump magnets are used where the flow of material is vertical. Generally, it consist of two plate magnets mounted in an offset housing and opposite sides. As feeding material enters into housing it strikes directly on the face of the first plate magnet, and then travels through the offset angle of the housing and impacts directly on the second plate magnet. This provides dual separation results for high volume, poor flowing materials. The strong magnetic field will attract and hold the iron tramps when material passes through the plate magnet. The Hump takes advantage of the ferrous material density because the heavier metallics are more likely to work their way to the face of the magnet, increasing the probability of capture. The housing is “dog-legged” on two sides at 45 degrees from a flat plane. Each leg contains a plate magnet hinged and latched to the housing, one plate magnet at the up stream side and one plate magnet at the downstream side assembled and is installed in vertical spouts that provide for achieving excellent separation of poor flow-based, high volume or abrasive materials. We manufacture Hump Magnet with the specific method using high-quality magnet for better performance, with precise design that needs less cleaning, and maintenance. Power Magnetronics make hump magnet is designed to be installed in a chute, or in the conveying process. The most displayed position is under conveying material, suspension above the conveyer belt, or installed at the terminal of a conveyor. The strong magnetic field will attract and hold the iron tramps when material passes through the plate magnet. It is used in protecting your handling facilities, product, and processing equipment from tramp iron hazards-fine ferrous fragments, shavings, nuts, bolts, and mavericks such as wrenches, screwdrivers, and hammers from even free-flowing, clumping or bridging type materials. Hump Magnets are used to fulfill the separation demands of iron particles from the plastic pallet, grain, seeds, woven fabric, free-flowing powder. Zero power consumption, simple installation and easy to clean. Corrosion-resistant SUS304 or SUS316L enclosure eliminates contamination to products. The angle shape directs the material flow into the magnetic field and prevent building up and bridging, and also break up clumps of product to improve efficiency of separator. Unique, optimized magnetic plate products high intensity, strong pull force, firm folding and effective separation. Various plate face for option, such as smooth face, barrier strip, tapered step and double tapered steps. Custom-made strength for option. Minimized overall height for difficult retrofit installations. Totally welded construction, water-tight enclosure. Quick-release clamps for easy operation and maintenance. Excellent equipment for flowability material. Easy to clean as magnet plates are fixed with wing nut arrangement. Suitable to handle the huge quantities of flow material. Suitable for gravity, horizontal or vertical pneumatic installations. Tailor-made design is available on request. Application Food. Textile. Pulses, Seeds and grain. Recycling material. Sand.

Grill magnet is made up of magnetic elements which are fitted inside a frame. The magnetic elements are made up of hard ferrite magnets or High-intensity rare earth magnets. All the components are made up of Stainless Steel 304/316 material. Permanent Magnetic Grills are used for separation of iron particles mixed with dry, granular, or free-flowing material. Grill magnet is made by using stainless steel frames (Round, Square or Rectangular) with magnetic rods inside the frame. Grill magnet is efficiently utilized if contamination is within 1% to 1.5% by weight. For higher levels of contamination, drawer magnet should be used. We can manufacture magnetic grill into three power variant namely: Low-Intensity grill magnet having gauss value of approximately 2,500 Gauss and is ideal for trapping contamination such as Nuts, Bolts, Screws, broken washers, etc. this grill is designed to attract larger iron pieces from a comparatively larger distance. Medium-Intensity grill magnet having gauss value of approximately 5,500 gauss and is used where the contamination is in particle form, whether there may or may not be a continuous flow of material to be separated. The contamination size may be as low as 150 microns but not lower than that. The material should be free-flowing and nonsticky. High-Intensity grill magnet having gauss value of approximately 10,000 gauss and is installed at locations where the separation of contamination particles as small as 1 micron is required. These grills have been designed to attract super fine particles from the material. Our specially designed grill magnet can improve the efficiency of equipment and intensity of labor can be decreased. It is simply placed in or below hoppers, in closed chutes, floor openings, catch bins, and other locations. Open Magnetic grill is available in round, square, and rectangular shapes to fit your equipment. These grids surrounded totally in stainless steel for accurate handling are often used in hoppers in multiple industries. We can offer circular or rectangular shaped grill magnet. The overall construction of the Magnetic Grill can also be made as per the customer's specifications and sizes. Customized sizes, shapes, and designs can also be manufactured.

Power Magnetronics make plate magnets are an inexpensive form of magnetic protection against occasional tramp iron contamination. Plate magnets can be used in a wide range of industries and are commonly installed within a chute or over a conveyor. Plate magnet is constructed from stainless steel, which utilizes projected magnetic stainless steel poles for an enhanced field intensity. Stainless steel pole areas maximize the holding power of the magnets. Plate Magnets are designed to divert the product stream away from the magnet surface while allowing tramp metal to be magnetically attracted to the magnet’s surface behind the collection steps. Plate Magnets are easily installed and are supplied complete with sanitary hinges, latches, and mounting hardware. The hinged mounting design permits quick, easy cleaning of the magnet surface. Plate Magnets can be manufactured with either a strontium ferrite or a high-intensity rare earth magnet system. The more powerful rare earth solution is advised for removing much finer iron particles from powders and foodstuffs. They are available in both flat and curved shapes and could be installed either above or along the passage of materials flow. To extract metal from deeper burdens and increased throughput rates we can also provide a dual deep field separator. They are provided with clamps and could be located on the conveyor of carrying such materials ideally they are located 30 mm above the layer of material flow. All plate magnets are virtually maintenance-free, offering a long service life not affected by wet conditions. Plate magnets are used for separation of tramp iron found in Tea, Tobacco, Coffee, Cocoa, Milk Powder, and Chemicals, etc. They are extensively used in CTC Tea machinery and in Biscuit stacking machines. They are available in various sizes as per the requirement.

Power Magnetronics make Magnetic Hopper or Hopper Magnet protects processing machinery against ferrous impurities. Magnetic rods fixed onto a stainless steel frameworks, when anything containing iron substances passes through the framework, Iron particles are attracted to the bar magnets by magnetic fields. As a result, your equipments and facilities will be safe and sound, and your products will be safe for consumption. All magnetic rods are manufactured with the use of powerful magnets, which can extract even fine ferrous particles in the form of dust. Power Magnetronics make hopper magnets constructed in three variants namely: Low power hopper magnet (2,500 Gauss) Medium power hopper magnet (6,000 Gauss) High power hopper magnet (10,000-11,000 Gauss) We at Power Magnetronics do extreme effort in manufacturing the most robust hopper magnet. The surface of frame and magnetic bar can be fine polished and fully welded to meet food grade or pharmacy application. Our hopper magnet is extremely efficient at removing ferrous contaminants from the flow of dry goods such as sugar, grain, tea, plastic pellets, and chemicals powders, which placed in pipeline systems, hoppers, chutes, etc., to separate ferrous particles from materials flowing past the grid, and provide effective protection against contaminants such as dust particles and stainless steel resulting from mechanical wear of processing machinery. It protects different types of machines and other processing equipment from damage, but effectively securing it through passing foreign ferrous particles entering it. We have achieved great success in developing hopper magnets or grate magnets in accordance with the industry and application area. ​We manufacture hopper magnets in different shapes like round, square, and rectangle as per our customer’s requirement. We can design these magnets to fit in any positions that our customers want to place it. Easy installation Highly effective and constant performance Easy for manual cleaning Can be designed to any size and shape Double and triple stage grids available Powerful magnets assembled Flour Mill Minerals Industries Cattle Feed Blow Moulding Rice Mill Plastic Industries Pigment Industries Chemical Industries Sugar Industries Pharmaceutical Industries

Power Magnetronics make Drawer Magnet is excellent equipment and product protection equipment for medium and fine ferrous contaminants in dry, free-flowing products under gravity flow. Multiple rows provide maximum contact area for product flow. As product flows in stainless steel housing, it cascades over the staggered rows of magnetic rods. Ferrous contaminants are pulled to the surface of the magnets where they move to the underside of the tube to prevent any wash-off. Drawer magnets should be cleaned periodically for the most efficient performance. To clean the magnetic tubes, release the lock assembly and open the door. Remove the grate assemblies one at a time. Remove the tramp metal by hand. Use extreme caution and wear gloves during the process. Drawer type permanent magnets are used for the separation of iron particles from dry, granular or free-flowing products or materials. Drawer magnets are made by using stainless steel having (Round or square or rectangular) with magnetic rods mounted on a drawer. All the components are made up of Stainless Steel 304/316 material. The overall construction of the drawer magnet can also be made as per the customer specification and sizes. Quickly installed. Highly effective and constant performance. Flanges or connections can be made as per requirements. Easy to operate and cleaned. Food Products. (Sugar, Coffee, Tea, Grains, Pulses, Flour, Spices, Milk etc.) Pharmaceutical Chemical Plastic Ceramic Colors / Paints Pigments Ink Refractory Minerals

Power Magnetronics make Magnetic rod/ Magnetic tube is constructed by strong permanent magnet with a stainless steel shell. Magnetic rod is used for removing ferrous contaminants from free-flowing material. All the ferrous particles like bolts, nuts, chips, damaging tramp iron can be caught and held effectively. Round or square shape rods are available for customers' requirements for special applications. Magnetic rod provides a good solution for material purity and equipment protection. Magnetic Rod is the basic element of the grate magnet, magnetic drawer, magnetic liquid traps, and magnetic rotary separator.