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Products

6814772a5d263414004dd4a4 Card 2

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Magnetic Separator

Product Description Vibratory screening machine is used as a source of vibration excitation by vibrating motor, so that the sieve material being thrown up and forward for linear motion, the material from the feeder evenly into the screening machine feed port, through the multi-screen produce several kinds of specifications on the screen material discharged from their exports respectively. With low energy consumption, high output, simple structure, easy maintenance, fully enclosed structure, no dust, auto-nesting, more suitable for pipelining. Vibrating screening machine uses electric exciter as a vibrating source, the material will be feed around the screen, at the same time doing forward moves, in order to achieve the screening purpose. Material from the feeder evenly enters into the machine's feeding inlet, with multilayer sieves to produce various products and unqualified products on the screen or under the screen, then discharging from the outlet respectively. It can be used in the automatic production line. Features High screening efficiency. Less blocking of mesh screen. Excellent seal function. Simple structure. Low energy consumption. Less noise. Long working life. Application Vibrating screen is able to screen and grade for power and granule material. It is widely utilized in plastic, abrasives, chemicals, medicine, building materials, food, carbon, fertilizer industries and so on.

6814772a5d263414004dd4a4 Card 2

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Magnetic Separator

Product Description Vibrating Feeder is a kind of linear-direction feeding equipment. It is used to transfer the large size materials and granular materials from hopper to receiving device uniformly, periodically and continuously in the production line, such as to feed materials into the crusher continuously and uniformly also to screen the materials in the sandstone production line. A vibratory feeder is a device that uses vibration to “feed” material to a process or machine. Vibratory feeders use both vibration and gravity to move material. Gravity is used to determine the direction, and then vibration is used to move the material. The material is almost always a dry material that unlike a liquid, may not move down an incline without some assistance from the vibration effect. The vibratory feeder comes in many shapes and sizes but all use the same principle, which is to feed bulk material at the top in an uncontrolled form and take material out at the bottom at a controlled and steady rate. The vibration source is a vibration motor. Compared with structure of motor, user can reduce the high maintenance cost of shaft and bearings. The vibration motor also has less wearing parts and user-friendly applications. Types Motorized Vibrating Feeder Electromagnetic Vibrating Feeder Features Simple operation. Rugged, heavy-duty construction. Highly reliable. Unique tray designs available. Quiet operation. Easy access to rotary motors. Available for hazardous environment applications. Applications Flow-extraction from silo/hopper. Flow-regulation for weighing types of equipment etc. Flow-feeding for/in processing lines. It is been widely used in the food, mining, cement, refractory, iron ore, coal feeding, feed, chemical, and the pharmaceutical industries, etc.

6814772a5d263414004dd4a4 Card 2

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Magnetic Separator

Product Description Circular Vibrating Screen is a set of new and highly effective vibrating screen which can be designed with multiple layers. It is composed of screen box, screen mesh cloth, suspension (or support) device, bottom frame and motor. It is a kind of sieving equipment of international advanced level, developed by our company based on the advantages of traditional screens and absorbing the outstanding technology from abroad. Circular vibrating screen is widely used for grading and screening materials in following field for minerals, quarry, smelting, quarry, coal preparation, ore dressing, energy, power, chemical, construction material industries. Working Principle An unbalanced motor with a double extended shaft, fitted at both ends with eccentric weights. The top weight on the motor shaft rotates in a plane close to the center of the mass of assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane, which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversized material to discharge at a faster rate. The bottom eccentric weight rotates below the center of mass creating tilt on the screen giving vibration in vertical and tangential planes. Increasing the vertical component of motion, this promotes turnover of material on the screen surface helping the maximum quantity of undersize material to pass through the screen. Rugged Springs placed over the circular motor base increases the vibration. Features High efficiency, innovative design, durable and suitable for screening any kind of the powder and viscous fluid. No jam for the screen net, no powders flying around and no liquid leaking out when running, fully sealed structure and environmentally friendly. Small size and can be moved easily. Screen nets are uniquely designed. It only takes 3~5 MINS to replace and clean the net conveniently. Stainless steel parts contacting materials. Easy to operate, impurities and coarse materials can be discharged automatically, continuous operations. Applications Mineral processing. Ceramic. Food & Beverages. Abrasive Industries. Chemical. Pulp & Paper. Rubber Industry. Pharmaceutical. Animal Feed. Effluent & Waste. Water treatment. Paint & Pigments. Sand & Gravel. Petroleum. Sugar & syrup.

6814772a5d263414004dd4a4 Card 2

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Magnetic Separator

Product Description Power Magnetronics make vibration motor is robust, reliable, high loadable, quiet running, and requires minimum maintenance. Vibration motor is totally enclosed, 3 phase, squirrel cage induction motors with adjustable eccentric weights mounted at both the ends of the shaft, to set up vibrations during rotation. The design of the shaft and the selection of bearings have been carefully done to withstand heavy radial loads. We have developed foot and flange mounted vibration motor upto 5 H.P and it is available in 900, 1400, and 2800 RPM respectively. Vibration motor is used in various material handling equipments, such as vibrating screens, conveyors, and feeders. They are also used on hoppers and silos to prevent coagulation of material flow. Foundry shakeouts and compacting machines use these motors for efficient operation. Technical Specifications Range : 0.5 HP to 5 HP. RPM : 750, 1400, 2800. Centrifugal Force Range From 500N to 70,000 N. Working weight range: From 1 to 3000 kgs. Power connection : 3 phase, 50Hz, 415 V AC. Terminal Box: Sized to make the electrical connections easier. Power consumption: 200 watts to 6 Kilowatts. Ambient temperature: Up to 60 Degree Celcius. Winding(insulation) : F class. Drive Shaft made from treated steel designed to withstand stress at high speeds. Flange & Foot Mounting Models available. Features High efficiency and low maintenance. Totally dustproof and air-cooled design. Roller bearing with self-lubrication to ensure long life expectancy. High powered starting torque. Secure centrifugal mounting. Vibration force can be adjustable. Suitable for continuous operations. Rugged construction made from high-grade CI casting. Terminal Box sealed with layer of resin to prevent damage due to vibrations.

6814772a5d263414004dd4a4 Card 2

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Magnetic Separator

Product Description Power Mangetronics make electromagnetic vibratory feeder is a new type of feeding equipment widely used in mining, metallurgy, coal, building materials, chemical, electric power, food, and other industries. It is used for transferred the massive, granular, and powdered materials from storage silo, to the stored material equipment continuously or quantitatively. It adapted to automatic batching, quantitative packaging, and automatic control. It is with the advantages of small size, low noise, lightweight, low power consumption, easy installation, and maintenance. Features Small volume, lightweight, simple structure, easy to install. Small power consumption because it works nearly in the state of critical sympathetic vibration. Control device use half-wave silicon controlled rectifier circuit, hence the feeding quantity can obtain the hasslefree adjustment easily. Since the feeding material volume can be changed, started or stopped instantaneously, the feeding quantity can be controlled accurately. The feeder is kept throwing up during the feeding process, so the abrasion to the trough is small. Advantage In the process of working, you can adjust the excitation force to change and control the flow, and thus it is easy to adjust flow stability, low noise, low power consumption, no material clashing, while the machine is with lightweight, small size, convenient maintenance features, such as it adopts an enclosed structure to prevents dust from spilling and environmental pollution.

6814772a5d263414004dd4a4 Card 2

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Magnetic Separator

Product Description Power Magnetronics Make electromagnetic overband separators are used to separate ferrous impurities from any kind of bulk material. When a large volume of tramp iron is expected, a self-cleaning type separator will be more economical than a simple suspended magnet which is sufficient for small quantities. Electromagnetic overband separators are more preferable when strong magnetic fields are needed or arrangement of equipment only allows for high clearance distances. They are used to recover magnetic particles from slag, household or industrial waste, foundry sand etc. and are utilized to protect crushers, belt conveyors, screens or grinders from metallic tramp particles. Electromagnetic Suspension/Overband Magnets are used for heavy-duty applications which may be beyond the reach of Permanent Suspension / Overband Magnets. They are used typically in applications such as Raw Material handling of Coal, Iron Ore, Limestone, Sugar cane etc. in Thermal Power Plants, Steel Plants, Ports, Sugar Mills, etc. They are used for removing magnetic contaminations from non-magnetic materials in order to protect crusher, mills, processing plants, etc against too much wear and damage. They serve for cleaning non-magnetic bulk goods with iron contamination for instance cleaning of foundry sand, coal. They are used for recovering magnetic material from ore, steel mill slag, etc. Electromagnet Overband separator can be installed for Belt widths ranging up to 2500 mm width and Operating heights up to 1100 mm. The Electromagnet coil may be Natural Air Cooled or Oil Cooled depending on customer's preference. Advantages Ultimate magnetic force with low energy consumption. Oil cooled coil providing best heat dissipation allows for compact design. Deep magnetic field. Easy cleaning due to defeatable magnetic field. Available with or without extracting belt (automatic or manual cleaning) Tailor-made design available for typical applications.

6814772a5d263414004dd4a4 Card 2

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Magnetic Separator

Product Description Power Magnetronics make hand magnet is the most convenient, cost-effective equipment to separate iron contamination from foundry scrap sand & plastic granules. High Power and robust magnet are built-in with light operation and easy handling. Sizes of the magnetic plate is 140MM (W) X 170MM (L) X 25MM height. It is mostly used for scrap dealers, foundry, and plastic industry.

6814772a5d263414004dd4a4 Card 2

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Magnetic Separator

Product Description Power Magnetronics is one of the leading manufacturer of Belt type magnetic concentrator/separator, which are manufactured using the finest quality raw material to ensure quality of products and customers satisfaction. These products are machined according to needs and requirements of customers following international quality guidelines for perfection of high capacity concentrator separators. Permanent Magnetic Belt Type Concentrator/Separator is extensively used for advancing or concentrating material containing a very high percentage of magnetic or where magnetic/mechanical agitation is required for the separation of many difficult materials. It is perfect for the improving Sponge Iron/Cast Iron borings, Steel/Brassl Aluminium turnings, Chips and for mineral beneficiation application such as the purification of dry ceramic and refractory materials, reclamation of abrasive grains, removal of iron contamination from chemical powders and grains and for many other such applications requiring maximum separation with minimum production loss etc. This ensures the recovery of products in terms of Concentration and with high degree of purity.The sponge iron industries in a particular where the losses of valuable magnetic material with a non magnetic portion takes place, can easily be avoided and thus the sponge iron purity with 99.9% can be achieved. Working Principle The Machine works on the induced magnetism principle where by the separation with segregation becomes possible. The material to be treated is fed from the motirized vibratory feeder on to lower belt where after traveling a short distance it comes under the belt conveyor. The upper belt conveyor runs under a series of powerful permanent magnets arranged in such a manner so that the material is exposed during its travel through a number of magnetic fields of alternating polarity. Due to the continuous repetitive agitation of the material nonmagnetic material falls back on to the lower conveyor belt, while the magnetic material is retained on the upper conveyor belt due to the force of magnetic attraction, and it separated as soon as it leaves the magnetic field. The separated material are travelled and deposited into the respective magnetic and non-magnetic discharge chutes. Both the belts are driven by separate geared motor arranged directly to the roll. Belt speed will be decided as per the application. Application For the separation of Sponge iron and char. For the Upgradation/separation of Bauxite fine powder. For Benification of minerals. Cast iron powder/Boring cleaning. Purification of dry ceramic & refractory materials.

6814772a5d263414004dd4a4 Card 2

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Magnetic Separator

Product Description Permanent Magnetic Lifter is mainly used to lift steel plates, blocks, press moulds, etc. and load / unload in machines during handling operation. It can hoist moving iron blocks and other magnetic material. It is easy to operate and safe to handle and widely used as lifting devices in factories, docks, warehouses, and transportation industries. By using them, you can improve your working conditions and increase your working efficiency. Now a days people everywhere love steel. It is strong, easy to maintain, and lasts forever, but it is heavy. Steel products have to be dragged, lifted, carried and released in a very controlled manner. Permanent magnetic lifters engage steel products with powerful magnetic cling, brute force suction, confirming the grab with a locking lever. This same lever applied in reverse and releases magnetic force to effect a controlled release once the object is in position. Permanent magnetic lifters allow a single person operator to safely lock and unload very heavy loads from a safe distance. Locking on to the top of items to be moved removes the risk of crush injuries inherent in encircling a load with a sling or chain. Power Magnetronics make Permanent magnetic lifters are Ideal for lifting in factories, docks, warehouses, and transportation or engineering workshops. Magnetic Lifters are lightweight, ingeniously constructed for ease of application and have a 3:1 safety built into each unit. Another key benefit of the Magnetic Lifters is that they are fitted with the strongest magnetic materials available, which will never weaken, providing durable and consistent operation. Features Compact and lightweight. Improves Plant Safety. No direct contact with men. Large and Heavy workpiece can be moved/handled safely and easily by only one operator. Suitable for Flat and round material. Very High Lift to its weight ratio. Quick & Easy Operation with ON/OFF System. Neodymium Magnetic Powered System. Application Very handy during fabrication. For handling of steel plates, blocks, rounds, press moulds and loading/unloading on machines. Commonly used near flame cutting. It can handle finished components without leaving behind any scratch marks, unlike binding and slinging. It can be used with mobile cranes. It can be used with a spreader beam hanging multiple magnets for long plates/pipes /bars.

6814772a5d263414004dd4a4 Card 2

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Magnetic Separator

Power Magnetronics make liquid trap magnet is designed to extract the ferrous material from the liquid, semi-liquid, and air conveying powder in order to purify the material in the production process. Strong magnetic tubes inside the housing filtrates the flow and pick out the unwanted ferrous metal. The unit is simply mounted to the existing pipeline via flanged or threaded ends. Easy access is also possible using the quick release clamp. It provides magnetic protection for liquid lines and processing equipment. They preserve product purity by removing small particles of magnetic scale, rust and fine iron contamination. As liquids or slurries are pumped through the liquid trap, ferrous contaminants adhere to the strategically placed magnetic tubes. The design and construction allow the tramp iron to work around the downstream side of the tubes where it is safely out of the product flow and wash off is prevented. Cleaning is achieved by removing the top plate and removing the magnet assembly from the housing. The housing is designed not only to house the magnetic tubes but also to act as a sump. Unwanted non-magnetic particles tend to gravitate to the bottom of the enclosure. Liquid trap magnets are engineered to remove ferrous contaminants from liquid and slurry lines. Efficiently remove tramp iron before maintenance and product contamination problems. The benefits of this magnetic separator can be experienced in most cases with no appreciable pressure drop or reduction in flow rates. All units incorporate a sump type of housing to trap non-ferrous particles. Liquid Traps may be installed horizontally, vertically, or on an angle without affecting their magnetic efficiency. All models of Ferrous Traps have a constant powerful magnetic circuit designed to attract and hold iron contamination. Clean, simple designs have no moving parts. Powerful, permanent magnetic element will perform well handling materials. Construction High power permanent magnets used for greater efficiency. Clamp type designs for easy opening & cleaning. Cartridge type and single plate type traps designed for maximum efficiency. Self-cleaning cartridges are available. Flange rating per ANSI B16.5 class 150 and class 300. Features No pressure drop or reduction. It can operate under vacuum/pressure. It Can be connected directly to the pipeline without any type of modification. It Can be erected horizontally or tangentially without affecting magnet efficiency. Easy to clean ferrous material by quick opening with the help of wingnuts. Auto-cleaning design is also available. Application Refineries. Chemical and Petrochemical Industries. Refrigeration and Heat Engineering. Liquid Gas Plants. Galvanic Engineering. Power Stations and Solar Thermal Fields. Tank Installations. Pharmaceutical Industries. Fibers Industries. Ceramic Slurry. Pigments Slurry. Ink. Liquid Syrup. Fruit Juice. Furnace Oil. Chocolate Juice. Paper Mill Pulp. Maize Slurry. Glucose Slurry. Edible Oil. Oil Refinery. Ceramic Frit. Water Cleaning or Purification. Syrup & Sauces,

6814772a5d263414004dd4a4 Card 2

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Magnetic Separator

The product has hump shape for material flow in the magnetic field and so eliminates or removes iron particles from the material. Hump magnets are used where the flow of material is vertical. Generally, it consist of two plate magnets mounted in an offset housing and opposite sides. As feeding material enters into housing it strikes directly on the face of the first plate magnet, and then travels through the offset angle of the housing and impacts directly on the second plate magnet. This provides dual separation results for high volume, poor flowing materials. The strong magnetic field will attract and hold the iron tramps when material passes through the plate magnet. The Hump takes advantage of the ferrous material density because the heavier metallics are more likely to work their way to the face of the magnet, increasing the probability of capture. The housing is “dog-legged” on two sides at 45 degrees from a flat plane. Each leg contains a plate magnet hinged and latched to the housing, one plate magnet at the up stream side and one plate magnet at the downstream side assembled and is installed in vertical spouts that provide for achieving excellent separation of poor flow-based, high volume or abrasive materials. We manufacture Hump Magnet with the specific method using high-quality magnet for better performance, with precise design that needs less cleaning, and maintenance. Power Magnetronics make hump magnet is designed to be installed in a chute, or in the conveying process. The most displayed position is under conveying material, suspension above the conveyer belt, or installed at the terminal of a conveyor. The strong magnetic field will attract and hold the iron tramps when material passes through the plate magnet. It is used in protecting your handling facilities, product, and processing equipment from tramp iron hazards-fine ferrous fragments, shavings, nuts, bolts, and mavericks such as wrenches, screwdrivers, and hammers from even free-flowing, clumping or bridging type materials. Hump Magnets are used to fulfill the separation demands of iron particles from the plastic pallet, grain, seeds, woven fabric, free-flowing powder. Zero power consumption, simple installation and easy to clean. Corrosion-resistant SUS304 or SUS316L enclosure eliminates contamination to products. The angle shape directs the material flow into the magnetic field and prevent building up and bridging, and also break up clumps of product to improve efficiency of separator. Unique, optimized magnetic plate products high intensity, strong pull force, firm folding and effective separation. Various plate face for option, such as smooth face, barrier strip, tapered step and double tapered steps. Custom-made strength for option. Minimized overall height for difficult retrofit installations. Totally welded construction, water-tight enclosure. Quick-release clamps for easy operation and maintenance. Excellent equipment for flowability material. Easy to clean as magnet plates are fixed with wing nut arrangement. Suitable to handle the huge quantities of flow material. Suitable for gravity, horizontal or vertical pneumatic installations. Tailor-made design is available on request. Application Food. Textile. Pulses, Seeds and grain. Recycling material. Sand.

6814772a5d263414004dd4a4 Card 2

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Magnetic Separator

Grill magnet is made up of magnetic elements which are fitted inside a frame. The magnetic elements are made up of hard ferrite magnets or High-intensity rare earth magnets. All the components are made up of Stainless Steel 304/316 material. Permanent Magnetic Grills are used for separation of iron particles mixed with dry, granular, or free-flowing material. Grill magnet is made by using stainless steel frames (Round, Square or Rectangular) with magnetic rods inside the frame. Grill magnet is efficiently utilized if contamination is within 1% to 1.5% by weight. For higher levels of contamination, drawer magnet should be used. We can manufacture magnetic grill into three power variant namely: Low-Intensity grill magnet having gauss value of approximately 2,500 Gauss and is ideal for trapping contamination such as Nuts, Bolts, Screws, broken washers, etc. this grill is designed to attract larger iron pieces from a comparatively larger distance. Medium-Intensity grill magnet having gauss value of approximately 5,500 gauss and is used where the contamination is in particle form, whether there may or may not be a continuous flow of material to be separated. The contamination size may be as low as 150 microns but not lower than that. The material should be free-flowing and nonsticky. High-Intensity grill magnet having gauss value of approximately 10,000 gauss and is installed at locations where the separation of contamination particles as small as 1 micron is required. These grills have been designed to attract super fine particles from the material. Our specially designed grill magnet can improve the efficiency of equipment and intensity of labor can be decreased. It is simply placed in or below hoppers, in closed chutes, floor openings, catch bins, and other locations. Open Magnetic grill is available in round, square, and rectangular shapes to fit your equipment. These grids surrounded totally in stainless steel for accurate handling are often used in hoppers in multiple industries. We can offer circular or rectangular shaped grill magnet. The overall construction of the Magnetic Grill can also be made as per the customer's specifications and sizes. Customized sizes, shapes, and designs can also be manufactured.

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Ahmedabad, India, 382430