Product Description Power Magnetronics has developed roller type magnetic separators which are the most advanced magnetic separation equipment followed by numbers of industries to separate ferrous from non-ferrous substances. The Magnetic Roller Separator uses powerful magnets that perfectly separate feeds; this is made possible by the properties and special series of magnets we used. Substances with low magnetic properties are also effectively separated and so there are no chances of missing out even the least magnetically active substance. High-intensity roller type magnetic separator incorporates high energic magnetic roll assembly, which is manufactured and assembled under strict quality control and specification to generate unsurpassed magnetic field gradients. Under this high-intensity magnetic field, weakly magnetic contamination can be easily removed and improves efficiency. These Rare Earth Magnetic Separators or Magnetic Roller Separators are made up of very high power specially developed Nickel, Iron Boron (Nd-Fe-B) with the highest magnetic power available in the series to enable us to achieve very high gauss value compared to other similar products. We have developed the latest designs for roller type magnetic separators which gives a higher magnetic force and more contact area than the normal magnetic rollers. These magnetic rollers are specially configured with configurations of suitable material sizes and their magnetic properties. The Magnetic Roll Separators have been passing through the belt on which the material is running, is made of different materials with different thicknesses to suit effective beneficiation of separating minerals and metals. These effective magnetic roll separators can be achieved with different thickness of belt ranging from 0.25mm to 3mm and some of the belt material which we have been using are having a non-stick property and they are highly resistant to abrasiveness. These roller type magnetic separators are having several passes to make sure of highest purity can be achieved without much material handling. Roller type magnetic separators systems are unique equipment and we are supplying similar equipment throughout the world. Depending upon mining location, we can provide you complete solutions to upgrade your metals, minerals, and your processes. Roller type magnetic separators are manufactured with different magnetic intensities to fill the requirements of various industrial applications. Customized models with variations in magnetic intensity, count of magnetic rolls, roller width, etc. can be manufactured. Take advantage of the well-refined production sequence we follow to derive quality products. A combination of quality, effectiveness, and cost-effectiveness is rare and we offer it for our esteemed customers. Power Magnetronics make roller type magnetic separator has been designed to render exceptional magnetic separation with high field intensity magnets that work for several years without reduction in strength. The combination of rare earth magnet is known for its exceptional performance in magnetic separation. The dimension is calculated concerning to standards and can be readily put use in an existing setup. However if tailor-made sizes are to be designed we have an experienced team to handle your requirements. Having excellent experience we are well Proficient in customizing our products. Types Single-stage roller type magnetic separator. Double-stage roller type magnetic separator. Triple-stage roller type magnetic separator. Four-stage roller type magnetic separator. Working Principle Power Magnetronics make roller type magnetic separator has two rolls of which one does not contain magnets whereas the other has a magnet embedded in the roll. The two rolls are wrapped by belts over which the feeds travel for separation. Upon crossing over the magnetic roll, all the magnetic substances stick to it till they are relieved from the magnetic field. Non-magnetic substances fall freely from the magnetic roll separator whereas those reacting to the magnetic field fall further away. If multiple rolls are installed separation takes place at each level and a purely magnetic output is achieved. The material to be processed is conveyed to the belt by vibrating feeder at a required flow rate. The feeding rate can be controlled by adjusting the vibration on feeder. A roll separator blade has been set in order to collect separated products in different places and to adjust the product properties in the desired manner. Technical Specifications Feed temperature has an impact on magnetism. By making adjustments in pulley and belt the roller speed can be changed. Positioning of the Splitter is by visual observation. Pole gap and field strength are directly proportional to the output of feed. Features Maintenance is simple and easy or else zero maintenance. Separation in Single and multiple stages as per requirements. Belt can be easily changed without using tools. Automatic adjustments for increasing or decreasing tension. Very compact in construction. The excellent result is contributed by : Strong rare earth magnet. Tight wrapping between roll magnet and conveyor. Adjustable feed rate. Separate collection area. Sturdy construction. Accurate in dimension. Easy maintenance. Roll magnet with long-lasting magnetism. Roller Separators allow anyone to handle it with comfort with simple instructions. Application Recovering metal from waste. Metal recovery from slag Separation of Rutile/Zircon/garnet Removing Ferro silicates present in magnetite, Limestone and several other minerals. Cleaning of Quartz, Feldspar, Bauxite, Raw material of glass, Diatomaceous earth, Kyanite Recovery of Chromites Upgrading from Graphite, Bauxite. Beneficiation of Magnesite, Manganese, Glass sand, Andalusite, Pyrophyllite, Iron, Diamond, Wollastonite,Flint clay, Graphite Rice Cleaning Wheat Cleaning Corn Cleaning Pulses Cleaning Spices Cleaning Seed Cleaning Semolina Cleaning Chilli Flakes Sesame Cleaning Cumin Cleaning Fennel Seed Cleaning

Product Description Power Magnetronics make drum type magnetic separators are designed for the continuous extraction of ferrous materials from a product being fed uniformly on to the face of the drum. As the material is fed onto the drum, ferrous materials are extracted and are firmly held to the drum face by the magnetic separator until they move away from the magnets influence and discharge, leaving any non-ferrous materials to free fall. Permanent Drums have a 180-degree stationary magnet system within a revolving cover. The magnet system is constructed using fully stabilized strontium ferrite permanent magnets. The magnets are mounted on to heavy-duty backplates, to optimize the magnetic strength directed at the product stream. This not only enhances the performance of the drum but also reduces the magnetic fields in the shaft and bearings, helping to extend their service life. Power Magnetronics make Drum type magnetic separators are used in applications where there is a high feed of material to be processed and where there is a need to extract smaller ferrous particles from a given product stream. Drum type magnetic separators are of self-cleaning type and provide continuous removal of ferrous contamination from a wide range of free-flowing bulk and granular materials in high-volume applications. Rare earth drums are capable of extracting fine ferromagnetic and paramagnetic materials, which may not be extracted using a standard Permanent Drum. Rare earth dums are most often fitted into totally enclosed housings described in more detail below. Our magnetic separator range is available in a wide range of sizes to suit customers specific requirements. Types Single drum type magnetic separator Double drum type magnetic separator Triple drum type magnetic separator Single drum type magnetic separator Single drum type magnetic separators are compact working equipment designed to give nonstop productivity with bare minimum maintenance. This equipment focuses in isolating iron material of all shapes and sizes from the mainstream. The single drum is used in places where iron content in feed are not remarkably high so one step refinement is enough. Single drum magnetic separator is available in multiple dimensions and one of them can be chosen to best suit your requirements. we can design custom made drum type magnetic separators in accordance with the specifications provided by the client. Some of the prominent features of single drum type magnetic separator are, Special magnets for high magnetic strength. Adjustable feed rate Minimum pole gap Sturdy body to withstands rough working condition Minimum maintenance No rest needed capable of working round the clock Double drum type magnetic separator Double drum magnetic separator performs with perfection in picking out ferrous from nonferrous substances. Multiple drums are also available to make multiple refinements. The permanent magnet assembled in the drum has a strong magnetic field and catches even the tiniest of the iron particles. Our double drum magnetic separator and its components display the following characteristics: Powerful magnets. Simple in design so it can be set up easily. Low power consumption. Shafts provided for separation. It does not occupy much space. Triple drum type magnetic separator Triple drum type magnetic separator is an equipment which separates ferrous and nonferrous substance from the feed. The separator drum contains a permanent magnet which is fixed and a rotating drum covering it. When the triple drum magnetic separator is put to work; the iron particles are attracted by the drum and discharged to the next drum where further checking happens and then to the last drum and discharges to separate collection point. The end product derived by triple drum magnetic separator are superior in quality. Operating Principle Magnetic drums are constructed with a 180-degree stationary magnet system, around which a cover revolves.Though the drum attracts iron particles, it does not have magnetic properties. The construction goes like this; A semicircular permanent magnet lodged within the drum radiated magnetic field. Half drum area exhibits magnetic field & remaining half does not. When the feeder is introduced with the feed it falls on the drum which is rotating. All ferrous particles will adhere to the drum cover as it revolves and will then be discharged into separate chamber at normal Operation and the rest Non-magnetic materials will free-fall forward following their normal Operation and released to separate chamber. Features Require minimum space and easy to operate. Designed for continuous separation and self-cleaning. Ideal for high-flow, heavy-contamination applications. Maximum Recovery of Ferrous Metals Minimum Maintenance Flexible enough to be applied for various purposes. Magnetic Power Power Magnetronics make Drum type magnetic separators are available in three gauss power variants: High Intensity – (Ndfeb Magnet – 5000 gauss) Medium Intensity - (Strontium Ferrite Magnet - 2500 gauss) Low Intensity - (Ferrite Magnet - 1500 gauss) Advantages: Helps in removing ferrous particles from any non-ferrous powder and granules. Ideal for plastic, food, fertilizer, pharmaceutical, chemical, glass and continuous process plants. Provide utmost protection to crushers, grinders, pulverizes, and allied equipment. Can be used for mining and ore dressing industry. Eliminate fire hazards and explosions in plants dealing with explosive material. Save money, time and labour by reducing break-down time and improving quality. Application: Chemical Ceramic Food Foundry Pharmaceutical Waste recycling Quartz purification Mining of Iron Plastics Fertilizers Rubber Refractories

Product Description Power Magnetronics have developed an excellent design for the combination of drum type magnetic separator and roller type magnetic separator. We can arrange number of stages and design types as per requirements. Main purpose of Magnetic combo separator is that it is used where space is minimum. Drum which is installed at machine is separate free iron particles and roller can separate paramagnetic particles. Thus there is no chance of missing out iron from the free-flowing material. This equipment is cost-effective too. Power Magnetronics make magnetic combo separator is highly used in separation process of Quartz, Feldspar, silica sand, dolomite and all free-flowing mineral materials.