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Magnetic Separator by Power Magnetronics

Suspension Magnet

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08048126501

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Address Plot No. 1, Vinayak Industrial Estate, Road No. 5, Kathwada G.I.D.C, Ahmedabad, Gujarat - 382430 INDIA

Ahmedabad, India, 382430

Description

Suspension Magnet Manufacturer in India Permanent Suspension Magnetic Separator for Conveyor Belt & Bulk Material Handling Power Magnetronics manufactures and supplies Suspension Type Magnets for continuous removal of ferrous contaminants, tramp iron and unwanted steel particles from bulk materials transported through conveyor belts, chutes and material-handling systems. A Suspension Magnet is installed above a conveyor belt or material flow to generate a strong magnetic field that attracts ferrous contaminants while the non-magnetic material continues through the conveying system. Power Magnetronics designs suspension magnetic separators for demanding industrial applications including mining, coal handling, cement plants, stone crushers, aggregate processing, mineral processing, sponge iron plants, steel plants, recycling, power plants and other bulk material handling industries. What is a Suspension Type Magnet? A Suspension Type Magnet is a permanent magnetic separation unit suspended above a conveyor belt, vibrating feeder or suitable material flow. As material passes beneath the magnetic field, ferrous contaminants such as: Iron pieces Steel particles Nuts Bolts Wire Metal fragments Tramp iron Other ferrous objects are attracted toward the magnetic surface and separated from the non-magnetic material. Power Magnetronics manufactures suspension magnets in configurations selected according to conveyor width, material characteristics, burden depth, belt speed, capacity and required separation performance. How Does a Suspension Magnetic Separator Work? The operating principle of a Suspension Magnetic Separator is based on the attraction of ferromagnetic material by a permanent magnetic field. The suspension magnet is positioned at a calculated height above the conveyor belt. When the material passes underneath, the magnetic field penetrates the material burden and attracts ferrous contaminants toward the magnet. The cleaned material continues along the conveyor, while the captured ferrous material is removed manually or through a self-cleaning arrangement depending on the design. Basic Separation Process Bulk Material → Conveyor Belt → Magnetic Field → Ferrous Metal Attraction → Ferrous Removal → Clean Material Power Magnetronics selects the magnetic system and installation arrangement according to the actual operating conditions of the plant. Permanent Suspension Magnet A Permanent Suspension Magnet uses a permanent magnetic circuit to generate the required magnetic field without continuously consuming electrical power for magnetization. Power Magnetronics can engineer permanent suspension magnets for applications where reliable ferrous metal removal and low operating requirements are important. Permanent suspension magnets are particularly useful for removing tramp iron from material streams before the material reaches crushers, grinders, screens, mills and other sensitive downstream equipment. Manual Cleaning Suspension Magnet Manual cleaning suspension magnets are suitable where the quantity of ferrous contamination is relatively low and periodic cleaning can be carried out by plant personnel. The captured ferrous material is manually removed from the magnetic surface at suitable intervals. This configuration can provide a simple and economical solution for selected conveyor applications. Self Cleaning Suspension Magnet For applications with frequent ferrous contamination or continuous high-volume material handling, Power Magnetronics can provide a self-cleaning configuration. A self-cleaning suspension magnetic separator uses a moving belt arrangement around the magnetic assembly to continuously carry captured ferrous material away from the magnetic field and discharge it at a designated location. This configuration can reduce manual cleaning requirements and is suitable for continuous-duty applications. Suspension Magnet for Conveyor Belt A Suspension Magnet for Conveyor Belt is selected according to several important operating parameters. Power Magnetronics evaluates: Conveyor belt width Belt speed Material feed capacity Material bulk density Particle size Material burden depth Type of ferrous contamination Size and weight of tramp iron Magnet-to-conveyor working distance Conveyor inclination Available installation space Required separation efficiency These parameters determine the appropriate magnetic configuration, dimensions and installation arrangement. Technical Specifications Parameter Typical Specification Product Suspension Type Magnetic Separator Magnetic System Permanent Magnetic System Magnet Type Strontium Ferrite / Rare Earth as per application Cleaning Manual / Self-Cleaning Installation Above Conveyor / Chute / Material Flow Conveyor Width As per requirement Capacity As per application Magnetic Intensity Selected according to application Working Height As per material and application Construction Heavy-Duty Industrial Construction Body Material MS / SS as required Drive Applicable for Self-Cleaning Type Operation Continuous / Intermittent Customization Available Note: Final dimensions, magnetic intensity and configuration are selected by Power Magnetronics after evaluating the customer's material characteristics, conveyor arrangement and required separation performance. Applications of Suspension Magnet 1. Coal Handling Plants Power Magnetronics suspension magnets can be installed above coal conveyors to remove tramp iron before the material reaches crushers, pulverizers and other downstream equipment. 2. Mining Industry Suspension magnetic separators are used in mining and mineral processing systems to remove unwanted ferrous metal from bulk mineral streams. 3. Stone Crusher Plants A suspension magnet can help remove iron pieces, bolts, wires and other tramp metal that may accidentally enter the crushing process. 4. Cement Plants Power Magnetronics suspension magnets can be used in bulk material handling systems for removing unwanted ferrous contamination and protecting downstream equipment. 5. Aggregate Plants Suspension magnets are suitable for aggregate, crushed stone and other bulk material processing applications where tramp iron can cause equipment damage. 6. Sponge Iron & Steel Plants Suspension magnetic separators can be incorporated into suitable material handling systems in sponge iron and steel plants for ferrous separation and equipment protection. 7. Recycling Plants Power Magnetronics suspension magnets can be used for ferrous metal recovery and removal from suitable recyclable material streams. 8. Power Plants Coal and other bulk material conveying systems can use suspension magnets to remove unwanted iron and steel contaminants. 9. Mineral Processing Suspension magnets can be used in mineral processing applications involving quartz, limestone, silica, ores, aggregates and other dry bulk materials where tramp iron removal is required. 10. Food & Grain Processing For suitable dry bulk material applications, suspension magnets can be used to remove larger ferrous contaminants from grain and other material streams. Industries Served by Power Magnetronics Power Magnetronics provides permanent magnetic separation solutions for a wide range of industries, including: Mining Coal Handling Cement Stone Crushing Aggregate Mineral Processing Sponge Iron Steel Power Generation Recycling Foundry Fertilizer Glass Ceramic Chemical Food Processing Grain Processing Bulk Material Handling Benefits of Power Magnetronics Suspension Magnet Equipment Protection Removal of tramp iron before crushers, grinders, screens and other machinery can help reduce the risk of damage caused by unwanted metal. Improved Material Purity Power Magnetronics suspension magnets help reduce ferrous contamination in suitable material streams. Continuous Separation Self-cleaning configurations can provide continuous removal of captured ferrous contaminants during material handling. Low Operating Requirement Permanent magnetic systems generate their magnetic field without continuous electrical power for magnetization. Heavy-Duty Construction Power Magnetronics designs industrial magnetic equipment for demanding material handling environments. Customized Engineering Suspension magnets can be customized according to conveyor dimensions, capacity, material characteristics and installation conditions. Suspension Magnet vs Overband Magnetic Separator The terms Suspension Magnet, Suspended Magnet and Overband Magnetic Separator are sometimes used interchangeably in the market, but the equipment configuration can differ. A basic suspension magnet may use a fixed magnetic assembly that requires manual cleaning. An overband or self-cleaning magnetic separator generally incorporates a moving belt mechanism to automatically remove captured ferrous material. Power Magnetronics can recommend the appropriate configuration according to the frequency of contamination, material burden, conveyor arrangement and operating requirements. How to Select a Suspension Magnet? Correct selection is important for achieving effective ferrous separation. Before selecting a Suspension Magnetic Separator, Power Magnetronics recommends providing: Material name Material capacity in TPH Conveyor belt width Conveyor belt speed Material particle size Bulk density Material burden depth Expected ferrous contamination Approximate size of tramp iron Conveyor inclination Available installation height Manual or self-cleaning requirement Plant layout or conveyor photograph Required separation objective Based on these parameters, Power Magnetronics can recommend a suitable suspension magnet configuration. Why Choose Power Magnetronics? Power Magnetronics is an experienced Indian manufacturer of permanent magnetic separation equipment and industrial magnetic solutions. With more than 35 years of experience in magnetic separation technology, Power Magnetronics focuses on application-oriented engineering, permanent magnetic systems and customized equipment for industrial material handling. Power Magnetronics Advantages 35+ years of magnetic separation experience Indian manufacturing Permanent magnetic equipment expertise Customized engineering Heavy-duty industrial designs Application-specific magnetic selection Technical support Domestic and export supply capability Frequently Asked Questions What is a suspension magnet? A suspension magnet is a magnetic separator installed above a conveyor belt or material flow to attract and remove ferrous contaminants and tramp iron. What is a suspension magnetic separator used for? Power Magnetronics suspension magnets are used for ferrous metal removal and equipment protection in mining, coal, cement, stone crushing, aggregate, recycling, mineral processing and other bulk material handling applications. Can a suspension magnet be installed above a conveyor belt? Yes. Suspension magnets are commonly installed above suitable conveyor belts, vibratory feeders or material flow points. The installation height and orientation should be selected according to the material and magnetic separation requirement. What is the difference between a suspension magnet and an overband separator? A suspension magnet generally refers to a suspended magnetic assembly, while an overband magnetic separator commonly incorporates an automatic cleaning belt. Power Magnetronics can provide the suitable configuration according to the application. Does a permanent suspension magnet consume electricity? The permanent magnetic circuit does not require continuous electrical power to generate the magnetic field. A self-cleaning design may require a motor for the cleaning belt. Can Power Magnetronics customize suspension magnets? Yes. Power Magnetronics can customize dimensions, magnetic configuration, mounting arrangement and cleaning mechanism according to the conveyor and process requirements. Can suspension magnets remove large pieces of iron? A correctly selected suspension magnet can remove tramp iron and larger ferrous objects. The actual capability depends on the magnet design, working distance, material burden and size/weight of the ferrous object. Is a suspension magnet suitable for coal plants? Yes. Suspension magnets are commonly applied to bulk coal conveying systems for tramp iron removal and downstream equipment protection. Request a Technical & Commercial Quotation from Power Magnetronics Power Magnetronics will evaluate the application and recommend a suitable Suspension Magnetic Separator / Permanent Suspension Magnet for your process. Power Magnetronics – Permanent Magnetic Separation Solutions for Industrial Applications.

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These Rare Earth Magnetic Separators or Magnetic Roller Separators are made up of very high power specially developed Nickel, Iron Boron (Nd-Fe-B) with the highest magnetic power available in the series to enable us to achieve very high gauss value compared to other similar products. We have developed the latest designs for roller type magnetic separators which gives a higher magnetic force and more contact area than the normal magnetic rollers. These magnetic rollers are specially configured with configurations of suitable material sizes and their magnetic properties. The Magnetic Roll Separators have been passing through the belt on which the material is running, is made of different materials with different thicknesses to suit effective beneficiation of separating minerals and metals. 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Take advantage of the well-refined production sequence we follow to derive quality products. A combination of quality, effectiveness, and cost-effectiveness is rare and we offer it for our esteemed customers. Power Magnetronics make roller type magnetic separator has been designed to render exceptional magnetic separation with high field intensity magnets that work for several years without reduction in strength. The combination of rare earth magnet is known for its exceptional performance in magnetic separation. The dimension is calculated concerning to standards and can be readily put use in an existing setup. However if tailor-made sizes are to be designed we have an experienced team to handle your requirements. Having excellent experience we are well Proficient in customizing our products. Types Single-stage roller type magnetic separator. Double-stage roller type magnetic separator. Triple-stage roller type magnetic separator. Four-stage roller type magnetic separator. Working Principle Power Magnetronics make roller type magnetic separator has two rolls of which one does not contain magnets whereas the other has a magnet embedded in the roll. The two rolls are wrapped by belts over which the feeds travel for separation. Upon crossing over the magnetic roll, all the magnetic substances stick to it till they are relieved from the magnetic field. Non-magnetic substances fall freely from the magnetic roll separator whereas those reacting to the magnetic field fall further away. If multiple rolls are installed separation takes place at each level and a purely magnetic output is achieved. The material to be processed is conveyed to the belt by vibrating feeder at a required flow rate. The feeding rate can be controlled by adjusting the vibration on feeder. A roll separator blade has been set in order to collect separated products in different places and to adjust the product properties in the desired manner. Technical Specifications Feed temperature has an impact on magnetism. By making adjustments in pulley and belt the roller speed can be changed. Positioning of the Splitter is by visual observation. Pole gap and field strength are directly proportional to the output of feed. Features Maintenance is simple and easy or else zero maintenance. Separation in Single and multiple stages as per requirements. Belt can be easily changed without using tools. Automatic adjustments for increasing or decreasing tension. Very compact in construction. The excellent result is contributed by : Strong rare earth magnet. Tight wrapping between roll magnet and conveyor. Adjustable feed rate. Separate collection area. Sturdy construction. Accurate in dimension. Easy maintenance. Roll magnet with long-lasting magnetism. Roller Separators allow anyone to handle it with comfort with simple instructions. Application Recovering metal from waste. Metal recovery from slag Separation of Rutile/Zircon/garnet Removing Ferro silicates present in magnetite, Limestone and several other minerals. Cleaning of Quartz, Feldspar, Bauxite, Raw material of glass, Diatomaceous earth, Kyanite Recovery of Chromites Upgrading from Graphite, Bauxite. Beneficiation of Magnesite, Manganese, Glass sand, Andalusite, Pyrophyllite, Iron, Diamond, Wollastonite,Flint clay, Graphite Rice Cleaning Wheat Cleaning Corn Cleaning Pulses Cleaning Spices Cleaning Seed Cleaning Semolina Cleaning Chilli Flakes Sesame Cleaning Cumin Cleaning Fennel Seed Cleaning

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Product Description Power Magnetronics make drum type magnetic separators are designed for the continuous extraction of ferrous materials from a product being fed uniformly on to the face of the drum. As the material is fed onto the drum, ferrous materials are extracted and are firmly held to the drum face by the magnetic separator until they move away from the magnets influence and discharge, leaving any non-ferrous materials to free fall. Permanent Drums have a 180-degree stationary magnet system within a revolving cover. The magnet system is constructed using fully stabilized strontium ferrite permanent magnets. The magnets are mounted on to heavy-duty backplates, to optimize the magnetic strength directed at the product stream. This not only enhances the performance of the drum but also reduces the magnetic fields in the shaft and bearings, helping to extend their service life. Power Magnetronics make Drum type magnetic separators are used in applications where there is a high feed of material to be processed and where there is a need to extract smaller ferrous particles from a given product stream. Drum type magnetic separators are of self-cleaning type and provide continuous removal of ferrous contamination from a wide range of free-flowing bulk and granular materials in high-volume applications. Rare earth drums are capable of extracting fine ferromagnetic and paramagnetic materials, which may not be extracted using a standard Permanent Drum. Rare earth dums are most often fitted into totally enclosed housings described in more detail below. Our magnetic separator range is available in a wide range of sizes to suit customers specific requirements. Types Single drum type magnetic separator Double drum type magnetic separator Triple drum type magnetic separator Single drum type magnetic separator Single drum type magnetic separators are compact working equipment designed to give nonstop productivity with bare minimum maintenance. This equipment focuses in isolating iron material of all shapes and sizes from the mainstream. The single drum is used in places where iron content in feed are not remarkably high so one step refinement is enough. Single drum magnetic separator is available in multiple dimensions and one of them can be chosen to best suit your requirements. we can design custom made drum type magnetic separators in accordance with the specifications provided by the client. Some of the prominent features of single drum type magnetic separator are, Special magnets for high magnetic strength. Adjustable feed rate Minimum pole gap Sturdy body to withstands rough working condition Minimum maintenance No rest needed capable of working round the clock Double drum type magnetic separator Double drum magnetic separator performs with perfection in picking out ferrous from nonferrous substances. Multiple drums are also available to make multiple refinements. The permanent magnet assembled in the drum has a strong magnetic field and catches even the tiniest of the iron particles. Our double drum magnetic separator and its components display the following characteristics: Powerful magnets. Simple in design so it can be set up easily. Low power consumption. Shafts provided for separation. It does not occupy much space. Triple drum type magnetic separator Triple drum type magnetic separator is an equipment which separates ferrous and nonferrous substance from the feed. The separator drum contains a permanent magnet which is fixed and a rotating drum covering it. When the triple drum magnetic separator is put to work; the iron particles are attracted by the drum and discharged to the next drum where further checking happens and then to the last drum and discharges to separate collection point. The end product derived by triple drum magnetic separator are superior in quality. Operating Principle Magnetic drums are constructed with a 180-degree stationary magnet system, around which a cover revolves.Though the drum attracts iron particles, it does not have magnetic properties. The construction goes like this; A semicircular permanent magnet lodged within the drum radiated magnetic field. Half drum area exhibits magnetic field & remaining half does not. When the feeder is introduced with the feed it falls on the drum which is rotating. All ferrous particles will adhere to the drum cover as it revolves and will then be discharged into separate chamber at normal Operation and the rest Non-magnetic materials will free-fall forward following their normal Operation and released to separate chamber. Features Require minimum space and easy to operate. Designed for continuous separation and self-cleaning. Ideal for high-flow, heavy-contamination applications. Maximum Recovery of Ferrous Metals Minimum Maintenance Flexible enough to be applied for various purposes. Magnetic Power Power Magnetronics make Drum type magnetic separators are available in three gauss power variants: High Intensity – (Ndfeb Magnet – 5000 gauss) Medium Intensity - (Strontium Ferrite Magnet - 2500 gauss) Low Intensity - (Ferrite Magnet - 1500 gauss) Advantages: Helps in removing ferrous particles from any non-ferrous powder and granules. Ideal for plastic, food, fertilizer, pharmaceutical, chemical, glass and continuous process plants. 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6814772a5d263414004dd4a4 Card 2

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Product Description Power Magnetronics have developed an excellent design for the combination of drum type magnetic separator and roller type magnetic separator. We can arrange number of stages and design types as per requirements. Main purpose of Magnetic combo separator is that it is used where space is minimum. Drum which is installed at machine is separate free iron particles and roller can separate paramagnetic particles. Thus there is no chance of missing out iron from the free-flowing material. This equipment is cost-effective too. Power Magnetronics make magnetic combo separator is highly used in separation process of Quartz, Feldspar, silica sand, dolomite and all free-flowing mineral materials.