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Magnetic Separator by Power Magnetronics

Magnetic Drum Pulley

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08048126501

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Address Plot No. 1, Vinayak Industrial Estate, Road No. 5, Kathwada G.I.D.C, Ahmedabad, Gujarat - 382430 INDIA

Ahmedabad, India, 382430

Description

Magnetic Drum Pulley Magnetic Drum Pulley Manufacturer in India Power Magnetronics is a Magnetic Drum Pulley Manufacturer in India, designing and manufacturing permanent magnetic drum pulleys for continuous separation of ferrous and magnetic materials from bulk material conveyed through belt conveyor systems. A Magnetic Drum Pulley combines the functions of a conveyor head pulley and a magnetic separator. The magnetic pulley is installed at the discharge end of a conveyor, where the magnetic field attracts ferrous particles while the non-magnetic material follows its normal trajectory. Power Magnetronics Magnetic Drum Pulleys are suitable for mining, mineral processing, recycling, aggregates, coal handling, foundries, fertilizer, cement, ceramics, glass and other bulk-material processing industries. The magnetic drum pulley can be selected according to conveyor width, belt speed, material burden, throughput, particle size, magnetic contamination and required separation performance. What Is a Magnetic Drum Pulley? A Magnetic Drum Pulley is a conveyor pulley incorporating a stationary or application-specific permanent magnetic circuit within a rotating drum. It is normally installed at the discharge end of a belt conveyor. As the conveyor belt passes around the magnetic drum pulley: The bulk material reaches the pulley. Ferrous particles are attracted toward the magnetic field. Non-magnetic material follows its normal trajectory. Magnetic particles remain attracted to the belt/pulley area for longer. As the belt moves away from the magnetic field, the captured ferrous material is released into a separate trajectory or collection area. This allows Power Magnetronics Magnetic Drum Pulley systems to perform continuous ferrous separation without requiring a separate overhead magnetic separator in suitable conveyor applications. Magnetic Drum Pulley Working Principle The working principle of a magnetic drum pulley is based on magnetic attraction and differential material trajectories. Material Feeding Bulk material travels on a conveyor belt toward the magnetic drum pulley. Magnetic Field The permanent magnetic circuit creates a magnetic field around the appropriate separation zone. Ferrous Attraction Ferromagnetic particles are attracted toward the magnetic field. Differential Discharge Non-magnetic material leaves the pulley according to normal conveyor discharge trajectory, while attracted ferrous material follows a different trajectory. Ferrous Collection The separated ferrous material can be collected independently. This continuous process makes a magnetic drum pulley particularly useful where magnetic separation needs to be incorporated directly into a conveyor system. Permanent Magnetic Drum Pulley Power Magnetronics Permanent Magnetic Drum Pulleys use permanent magnets to provide continuous magnetic attraction. The permanent magnetic circuit does not require continuous electrical power to create the magnetic field. Potential advantages include: Continuous magnetic field Low magnetic-system energy requirement Continuous operation Compact conveyor integration Reduced system complexity Suitable for ferrous separation Low magnetic-system maintenance The complete pulley system may still include a conveyor drive, bearings and other mechanical components that require power or maintenance. Magnetic Drum Pulley for Conveyor Belt A magnetic drum pulley is particularly useful where the conveyor head pulley can simultaneously perform magnetic separation. Instead of installing a separate magnetic separator above the conveyor, a suitable magnetic drum pulley can be integrated directly into the conveyor discharge arrangement. This can be advantageous where: Conveyor space is limited Head-pulley replacement is practical Continuous ferrous separation is required Material is already travelling toward the conveyor discharge A compact magnetic separation arrangement is preferred Power Magnetronics can evaluate the conveyor configuration and recommend an appropriate magnetic drum pulley design. Magnetic Drum Pulley for Ferrous Metal Separation The primary target of a magnetic drum pulley is ferromagnetic contamination. Typical contaminants include: Iron pieces Steel fragments Bolts Nuts Screws Wire Ferrous machine components Tramp iron Magnetic metallic particles Separation performance depends on: Magnetic properties of the contaminant Particle size Particle shape Belt speed Material burden Magnetic field Working distance Material trajectory Therefore, Power Magnetronics recommends application-based selection rather than selecting a drum pulley only by its nominal magnetic intensity. Magnetic Drum Pulley for Tramp Iron Removal Tramp iron can enter bulk material during mining, crushing, conveying, recycling and industrial processing. A Power Magnetronics Magnetic Drum Pulley can be used to remove suitable ferrous tramp material at the conveyor discharge. Potential sources include: Broken machinery components Bolts Nuts Steel pieces Conveyor components Maintenance-related metal Ferrous scrap Removing tramp iron can help protect downstream equipment and improve material quality. Magnetic Drum Pulley for Mining Industry Mining operations frequently transport large quantities of ore and other bulk materials using conveyor systems. A magnetic drum pulley can be used for ferrous separation in suitable mineral-handling applications. Technical Application Power Magnetronics Magnetic Drum Pulley can be installed at a conveyor discharge point to separate ferrous contaminants from mineral material. The magnetic field attracts ferromagnetic particles while non-magnetic material continues along its normal discharge trajectory. Typical considerations include: High conveyor throughput Large material size Belt speed Material burden depth Tramp iron size Required magnetic separation Pulley diameter and belt width Magnetic Drum Pulley for Mineral Processing Mineral-processing plants use crushers, screens, conveyors and other equipment that can introduce ferrous contamination into the material stream. Power Magnetronics Magnetic Drum Pulley can provide magnetic separation at an appropriate conveyor stage. Applications Iron ore processing Manganese processing Bauxite handling Limestone processing Quartz processing Silica sand Industrial minerals Aggregates Technical Description At the conveyor discharge, the magnetic pulley creates a controlled magnetic field that attracts ferrous particles. Non-magnetic mineral material follows the normal discharge trajectory, enabling continuous separation. Magnetic Drum Pulley for Iron Ore Processing Iron ore is naturally magnetic to varying degrees depending on mineralogy and processing conditions. Therefore, Power Magnetronics does not recommend treating a magnetic drum pulley as a universal iron-ore separator without evaluating the actual ore characteristics. For applications involving recovery or concentration of magnetic minerals, the required magnetic circuit, field strength, gradient, drum speed and material burden must be evaluated. For tramp-iron removal from an ore stream, the application is different and generally simpler. This distinction should be maintained on the website to avoid technically incorrect SEO claims. Magnetic Drum Pulley for Coal Handling Coal-processing and coal-handling plants can contain ferrous contamination originating from mining and material-handling equipment. Power Magnetronics Magnetic Drum Pulley can be used at suitable conveyor discharge points for ferrous-metal separation. Technical Application The magnetic field attracts suitable ferrous particles as the coal stream passes around the pulley. Non-magnetic coal continues along its normal trajectory. Potential objectives include: Tramp iron removal Downstream equipment protection Ferrous recovery Improved material cleanliness Magnetic Drum Pulley for Cement Industry Cement plants handle limestone, coal, clinker, gypsum and other bulk materials. Ferrous contaminants can potentially enter the material stream during quarrying, crushing, conveying and processing. Power Magnetronics Magnetic Drum Pulley can be integrated into suitable conveyor systems to provide continuous ferrous separation. Technical Description The magnetic pulley is positioned at the conveyor discharge and uses magnetic attraction to retain suitable ferrous particles while allowing non-magnetic cement raw materials to discharge normally. Potential applications include: Limestone Coal Raw material Recycled material Cement plant aggregates Magnetic Drum Pulley for Aggregate Industry Aggregate plants process crushed stone, sand and other bulk materials through conveyor systems. Ferrous fragments can originate from: Crushers Screens Conveyors Maintenance activities Mechanical components Power Magnetronics Magnetic Drum Pulley can provide a magnetic separation stage at a suitable conveyor discharge point. Technical Objective The primary objective may be crusher and equipment protection, ferrous contamination removal, or metal recovery, depending on the application. Magnetic Drum Pulley for Quarry Quarry operations handle large quantities of stone and aggregate. A Power Magnetronics Magnetic Drum Pulley can be incorporated into conveyor systems where ferrous contamination needs to be removed. Technical Application The pulley can separate suitable iron and steel contaminants from crushed material at the conveyor discharge. Important design parameters include: Conveyor width Belt speed Material size Material burden Throughput Tramp-iron dimensions Installation configuration Magnetic Drum Pulley for Recycling Industry Recycling systems often contain ferrous metals mixed with non-ferrous or non-metallic materials. Power Magnetronics Magnetic Drum Pulley can be used for continuous separation of ferrous metals from suitable recycled-material streams. Potential applications include: Construction and demolition waste Recycled aggregates Industrial waste Process residues Scrap-related material streams Technical Description The magnetic pulley attracts ferrous material while non-magnetic material follows a separate trajectory, allowing collection of ferrous components. For applications containing a high percentage of ferrous metal, a dedicated overband or self-cleaning magnetic separator may be more suitable. Magnetic Drum Pulley for Foundry Industry Foundries handle metal-bearing materials, sand and recycled process streams. Power Magnetronics Magnetic Drum Pulley can be considered for suitable conveyor applications involving separation of ferrous contaminants from non-magnetic material. Potential applications include: Foundry sand Material recovery Process residues Recycled aggregates The magnetic system should be selected based on the actual material and target separation. Magnetic Drum Pulley for Ceramic Industry Ceramic raw materials may require control of unwanted iron-bearing contamination because iron can influence the final product's appearance and quality. Power Magnetronics Magnetic Drum Pulley can be used in suitable conveyor-based ceramic raw-material handling applications. Potential materials include: Feldspar Quartz Silica Ceramic minerals Other suitable bulk raw materials For fine-particle purification, however, a magnetic roller, rare-earth magnetic separator or other high-gradient magnetic separator may be more appropriate than a drum pulley. Magnetic Drum Pulley for Glass Industry Glass manufacturing may require control of ferrous and magnetic contamination in selected raw materials. Power Magnetronics Magnetic Drum Pulley can provide a magnetic separation stage for suitable conveyor-fed raw materials. Applications can include: Glass sand Silica Recycled glass-related materials Mineral raw materials The appropriate separator depends on particle size, contamination characteristics and required product purity. Magnetic Drum Pulley for Sand Processing Sand-processing systems can use magnetic separation to remove suitable iron-bearing and ferrous contamination. Power Magnetronics Magnetic Drum Pulley can be installed on a conveyor handling suitable sand or mineral material. For very fine sand where high-purity separation is required, other magnetic technologies may provide better performance depending on the magnetic susceptibility of the target particles. Magnetic Drum Pulley for Slag Processing Industrial slag can contain recoverable ferrous metals. Power Magnetronics Magnetic Drum Pulley can be used in suitable slag-processing systems for continuous ferrous-metal recovery. Technical Description The magnetic circuit attracts ferromagnetic metal from the material stream while non-magnetic slag continues along its discharge path. Application design should consider: Slag temperature Particle size Material burden Ferrous content Conveyor speed Working distance Temperature limitations should be evaluated before selecting the magnet system. Magnetic Drum Pulley for Fertilizer Industry Fertilizer plants handle bulk materials through conveyors, screens and other material-handling equipment. Power Magnetronics Magnetic Drum Pulley can be considered where ferrous contamination needs to be controlled. Potential applications include: Fertilizer raw materials Granulated products Mineral fertilizers Bulk fertilizer handling The pulley construction and surface material should be selected according to the product and environmental conditions. Magnetic Drum Pulley for Bulk Material Handling Magnetic drum pulleys are suitable for selected bulk-material conveyor systems where ferrous separation can be integrated with the conveyor head pulley. Applications can include: Mining Minerals Coal Aggregates Recycling Cement Foundry Ceramics Glass Fertilizers Industrial bulk materials Magnetic Drum Pulley for Conveyor Head Pulley Replacement One of the major advantages of a magnetic drum pulley is that it can perform the function of a conveyor head pulley while simultaneously providing magnetic separation. This can reduce the need for an additional overhead magnetic separator in suitable applications. However, the pulley must be evaluated as a complete mechanical and magnetic system. Power Magnetronics considers: Pulley diameter Belt width Belt speed Conveyor load Shaft arrangement Bearing arrangement Drive requirements Magnetic field Material discharge Ferrous contamination Magnetic Drum Pulley vs Magnetic Drum Separator These terms can sometimes create confusion. Magnetic Drum Pulley A magnetic drum pulley is designed to function as part of a conveyor system, generally replacing or integrating with the head pulley. Magnetic Drum Separator A magnetic drum separator is a dedicated magnetic separation machine that can be supplied with its own housing, feeder and discharge arrangement. Power Magnetronics can recommend the appropriate equipment depending on whether the customer requires conveyor integration or standalone magnetic separation. Magnetic Drum Pulley vs Suspension Magnet Magnetic Drum Pulley Suspension Magnet Integrated into conveyor pulley position Installed above conveyor Can replace head pulley in suitable designs Does not replace conveyor pulley Separation at conveyor discharge Separation above material burden Compact conveyor integration Simple overhead installation Continuous separation Often manually cleaned Suitable for selected ferrous separation applications Suitable for overhead ferrous separation No separate overhead support structure in suitable installation Requires overhead mounting arrangement The choice depends on conveyor layout and separation requirements. Magnetic Drum Pulley vs Overband Magnetic Separator A Power Magnetronics Magnetic Drum Pulley can be advantageous when magnetic separation can be incorporated directly into the conveyor head pulley. An Overband Magnetic Separator may be preferable when: Large tramp-iron loads are expected Automatic continuous cleaning is required Greater separation distance is needed The existing conveyor head pulley should remain unchanged Heavy-duty ferrous extraction is required Therefore, these products should be presented as application-specific alternatives, not as interchangeable products. Magnetic Drum Pulley Design Parameters Power Magnetronics considers several parameters when designing or selecting a magnetic drum pulley. Conveyor Width Determines the required pulley face width. Pulley Diameter Influences belt wrap, mechanical operation and magnetic exposure. Belt Speed Affects material trajectory and separation behaviour. Feed Capacity Determines the material burden and loading conditions. Material Size Large particles and fine particles behave differently around the magnetic field. Ferrous Contamination Size, shape, magnetic susceptibility and concentration affect separation. Working Distance The distance between the magnetic system and target particles affects magnetic attraction. Material Burden A thick material layer can reduce access to deeply buried ferrous particles. Required Separation The system may be designed primarily for: Equipment protection Ferrous removal Metal recovery Product purification Magnetic Drum Pulley Technical Specifications Parameter Specification Product Magnetic Drum Pulley Manufacturer Power Magnetronics Magnetic System Permanent Magnet Magnet Type Ferrite / Rare Earth / Application Dependent Pulley Diameter Application Dependent Face Width Application Dependent Conveyor Belt Width Application Dependent Belt Speed Application Dependent Capacity Application Dependent Magnetic Intensity Application Dependent Material Application Dependent Target Contamination Ferrous / Magnetic Installation Conveyor Head Pulley Cleaning Continuous discharge / Application dependent Shaft Customized Drive Conveyor-system dependent Construction MS / SS / Customized Customization Available Important: Avoid publishing a single universal “10,000 gauss / 12,000 gauss” specification for every magnetic drum pulley. The meaningful engineering parameter is magnetic performance at the relevant working distance and under the actual operating conditions. Advantages of Power Magnetronics Magnetic Drum Pulley Integrated Conveyor Design Can combine conveyor pulley functionality with magnetic separation. Continuous Ferrous Separation Suitable configurations can operate continuously with material flow. Compact Installation Can reduce the need for a separate overhead magnetic unit in appropriate conveyor layouts. Permanent Magnetic System Provides continuous magnetic attraction without continuous magnetization power. Equipment Protection Can help prevent suitable ferrous tramp material from reaching downstream equipment. Ferrous Recovery Can recover suitable ferrous material from bulk streams. Customized Engineering Power Magnetronics can customize the magnetic and mechanical configuration according to application requirements. How to Select a Magnetic Drum Pulley For a proper recommendation from Power Magnetronics, provide: 1. Conveyor Belt Width Example: 600 / 800 / 1000 / 1200 / 1400 / 1600 / 1800 / 2000 mm. 2. Belt Speed Provide m/s. 3. Material Example: Coal Iron ore Limestone Sand Aggregate Slag Recycled material 4. Capacity Provide TPH or kg/hr. 5. Material Burden Depth Provide approximate material thickness. 6. Particle Size Provide minimum and maximum particle size. 7. Ferrous Contamination Provide approximate size and quantity of iron/steel contamination. 8. Existing Pulley Dimensions Provide current pulley diameter and face width if replacing an existing pulley. 9. Objective Specify: Ferrous removal / Equipment protection / Metal recovery / Product purification Why Choose Power Magnetronics? Power Magnetronics is an experienced manufacturer of magnetic separation equipment in Ahmedabad, Gujarat, India. The company's magnetic equipment range includes: Magnetic Drum Pulley Magnetic Drum Separator Magnetic Roller Separator Suspension Magnet Overband Magnetic Separator Magnetic Destoner Magnetic Grills Magnetic Rods

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These Rare Earth Magnetic Separators or Magnetic Roller Separators are made up of very high power specially developed Nickel, Iron Boron (Nd-Fe-B) with the highest magnetic power available in the series to enable us to achieve very high gauss value compared to other similar products. We have developed the latest designs for roller type magnetic separators which gives a higher magnetic force and more contact area than the normal magnetic rollers. These magnetic rollers are specially configured with configurations of suitable material sizes and their magnetic properties. The Magnetic Roll Separators have been passing through the belt on which the material is running, is made of different materials with different thicknesses to suit effective beneficiation of separating minerals and metals. These effective magnetic roll separators can be achieved with different thickness of belt ranging from 0.25mm to 3mm and some of the belt material which we have been using are having a non-stick property and they are highly resistant to abrasiveness. These roller type magnetic separators are having several passes to make sure of highest purity can be achieved without much material handling. Roller type magnetic separators systems are unique equipment and we are supplying similar equipment throughout the world. Depending upon mining location, we can provide you complete solutions to upgrade your metals, minerals, and your processes. Roller type magnetic separators are manufactured with different magnetic intensities to fill the requirements of various industrial applications. Customized models with variations in magnetic intensity, count of magnetic rolls, roller width, etc. can be manufactured. Take advantage of the well-refined production sequence we follow to derive quality products. A combination of quality, effectiveness, and cost-effectiveness is rare and we offer it for our esteemed customers. Power Magnetronics make roller type magnetic separator has been designed to render exceptional magnetic separation with high field intensity magnets that work for several years without reduction in strength. The combination of rare earth magnet is known for its exceptional performance in magnetic separation. The dimension is calculated concerning to standards and can be readily put use in an existing setup. However if tailor-made sizes are to be designed we have an experienced team to handle your requirements. Having excellent experience we are well Proficient in customizing our products. Types Single-stage roller type magnetic separator. Double-stage roller type magnetic separator. Triple-stage roller type magnetic separator. Four-stage roller type magnetic separator. Working Principle Power Magnetronics make roller type magnetic separator has two rolls of which one does not contain magnets whereas the other has a magnet embedded in the roll. The two rolls are wrapped by belts over which the feeds travel for separation. Upon crossing over the magnetic roll, all the magnetic substances stick to it till they are relieved from the magnetic field. Non-magnetic substances fall freely from the magnetic roll separator whereas those reacting to the magnetic field fall further away. If multiple rolls are installed separation takes place at each level and a purely magnetic output is achieved. The material to be processed is conveyed to the belt by vibrating feeder at a required flow rate. The feeding rate can be controlled by adjusting the vibration on feeder. A roll separator blade has been set in order to collect separated products in different places and to adjust the product properties in the desired manner. Technical Specifications Feed temperature has an impact on magnetism. By making adjustments in pulley and belt the roller speed can be changed. Positioning of the Splitter is by visual observation. Pole gap and field strength are directly proportional to the output of feed. Features Maintenance is simple and easy or else zero maintenance. Separation in Single and multiple stages as per requirements. Belt can be easily changed without using tools. Automatic adjustments for increasing or decreasing tension. Very compact in construction. The excellent result is contributed by : Strong rare earth magnet. Tight wrapping between roll magnet and conveyor. Adjustable feed rate. Separate collection area. Sturdy construction. Accurate in dimension. Easy maintenance. Roll magnet with long-lasting magnetism. Roller Separators allow anyone to handle it with comfort with simple instructions. Application Recovering metal from waste. Metal recovery from slag Separation of Rutile/Zircon/garnet Removing Ferro silicates present in magnetite, Limestone and several other minerals. Cleaning of Quartz, Feldspar, Bauxite, Raw material of glass, Diatomaceous earth, Kyanite Recovery of Chromites Upgrading from Graphite, Bauxite. Beneficiation of Magnesite, Manganese, Glass sand, Andalusite, Pyrophyllite, Iron, Diamond, Wollastonite,Flint clay, Graphite Rice Cleaning Wheat Cleaning Corn Cleaning Pulses Cleaning Spices Cleaning Seed Cleaning Semolina Cleaning Chilli Flakes Sesame Cleaning Cumin Cleaning Fennel Seed Cleaning

6814772a5d263414004dd4a4 Card 2

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Product Description Power Magnetronics make drum type magnetic separators are designed for the continuous extraction of ferrous materials from a product being fed uniformly on to the face of the drum. As the material is fed onto the drum, ferrous materials are extracted and are firmly held to the drum face by the magnetic separator until they move away from the magnets influence and discharge, leaving any non-ferrous materials to free fall. Permanent Drums have a 180-degree stationary magnet system within a revolving cover. The magnet system is constructed using fully stabilized strontium ferrite permanent magnets. The magnets are mounted on to heavy-duty backplates, to optimize the magnetic strength directed at the product stream. This not only enhances the performance of the drum but also reduces the magnetic fields in the shaft and bearings, helping to extend their service life. Power Magnetronics make Drum type magnetic separators are used in applications where there is a high feed of material to be processed and where there is a need to extract smaller ferrous particles from a given product stream. Drum type magnetic separators are of self-cleaning type and provide continuous removal of ferrous contamination from a wide range of free-flowing bulk and granular materials in high-volume applications. Rare earth drums are capable of extracting fine ferromagnetic and paramagnetic materials, which may not be extracted using a standard Permanent Drum. Rare earth dums are most often fitted into totally enclosed housings described in more detail below. Our magnetic separator range is available in a wide range of sizes to suit customers specific requirements. Types Single drum type magnetic separator Double drum type magnetic separator Triple drum type magnetic separator Single drum type magnetic separator Single drum type magnetic separators are compact working equipment designed to give nonstop productivity with bare minimum maintenance. This equipment focuses in isolating iron material of all shapes and sizes from the mainstream. The single drum is used in places where iron content in feed are not remarkably high so one step refinement is enough. Single drum magnetic separator is available in multiple dimensions and one of them can be chosen to best suit your requirements. we can design custom made drum type magnetic separators in accordance with the specifications provided by the client. Some of the prominent features of single drum type magnetic separator are, Special magnets for high magnetic strength. 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When the triple drum magnetic separator is put to work; the iron particles are attracted by the drum and discharged to the next drum where further checking happens and then to the last drum and discharges to separate collection point. The end product derived by triple drum magnetic separator are superior in quality. Operating Principle Magnetic drums are constructed with a 180-degree stationary magnet system, around which a cover revolves.Though the drum attracts iron particles, it does not have magnetic properties. The construction goes like this; A semicircular permanent magnet lodged within the drum radiated magnetic field. Half drum area exhibits magnetic field & remaining half does not. When the feeder is introduced with the feed it falls on the drum which is rotating. All ferrous particles will adhere to the drum cover as it revolves and will then be discharged into separate chamber at normal Operation and the rest Non-magnetic materials will free-fall forward following their normal Operation and released to separate chamber. Features Require minimum space and easy to operate. Designed for continuous separation and self-cleaning. Ideal for high-flow, heavy-contamination applications. Maximum Recovery of Ferrous Metals Minimum Maintenance Flexible enough to be applied for various purposes. Magnetic Power Power Magnetronics make Drum type magnetic separators are available in three gauss power variants: High Intensity – (Ndfeb Magnet – 5000 gauss) Medium Intensity - (Strontium Ferrite Magnet - 2500 gauss) Low Intensity - (Ferrite Magnet - 1500 gauss) Advantages: Helps in removing ferrous particles from any non-ferrous powder and granules. Ideal for plastic, food, fertilizer, pharmaceutical, chemical, glass and continuous process plants. Provide utmost protection to crushers, grinders, pulverizes, and allied equipment. Can be used for mining and ore dressing industry. Eliminate fire hazards and explosions in plants dealing with explosive material. Save money, time and labour by reducing break-down time and improving quality. Application: Chemical Ceramic Food Foundry Pharmaceutical Waste recycling Quartz purification Mining of Iron Plastics Fertilizers Rubber Refractories

6814772a5d263414004dd4a4 Card 2

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