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Magnetic Separator by Power Magnetronics

Overband Magnetic Separator

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08048126501

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Address Plot No. 1, Vinayak Industrial Estate, Road No. 5, Kathwada G.I.D.C, Ahmedabad, Gujarat - 382430 INDIA

Ahmedabad, India, 382430

Description

Overband Magnetic Separator Manufacturer in India Power Magnetronics manufactures and supplies Overband Magnetic Separators for continuous removal of ferrous metals, tramp iron and magnetic contaminants from bulk material conveyed through conveyor belts. Also known as Cross Belt Magnetic Separator or Overbelt Magnetic Separator, this equipment is designed for applications where automatic and continuous ferrous metal separation is required. The self-cleaning configuration uses a continuously moving belt to carry the captured ferrous material away from the magnetic field and discharge it separately, reducing the requirement for manual cleaning. � Power Magnetronics +1 Power Magnetronics designs Overband Magnetic Separators according to conveyor width, material characteristics, belt speed, material burden, working distance and application requirements. 5. SHORT PRODUCT INTRODUCTION Power Magnetronics Overband Magnetic Separator Power Magnetronics Overband Magnetic Separator is a heavy-duty magnetic separation system designed for automatic extraction of ferrous contaminants from material transported on conveyor belts. The magnetic unit is positioned above the material flow. Ferrous objects are attracted toward the magnetic field and separated from the conveyed material. In the self-cleaning design, a motor-driven rubber belt continuously removes the captured ferrous material from the magnetic zone and discharges it separately. This makes the Overband Magnetic Separator particularly suitable for continuous industrial operations where tramp iron contamination occurs frequently. 6. WHAT IS AN OVERBAND MAGNETIC SEPARATOR? An Overband Magnetic Separator is an overhead magnetic separation system used to remove ferrous metals from bulk materials moving on conveyor belts. It is commonly installed: Above conveyor belts Above vibratory feeders Above material transfer points Above inclined conveyors Inline near conveyor head pulleys Transversely across conveyor belts The equipment can be configured for self-cleaning automatic separation, allowing collected ferrous material to be discharged continuously without stopping the main material flow. � Shivam Magnetics +1 7. HOW POWER MAGNETRONICS OVERBAND MAGNETIC SEPARATOR WORKS 1. Material Feeding The contaminated bulk material travels continuously on the conveyor belt. 2. Magnetic Attraction As the material passes below the magnetic system, ferrous particles and tramp iron are attracted toward the magnetic field. 3. Ferrous Metal Extraction The magnetic force lifts the attracted ferrous material away from the main product stream. 4. Continuous Transfer In the self-cleaning model, the separator belt carries the captured iron away from the magnetic zone. 5. Automatic Discharge Once the ferrous material moves outside the effective magnetic field, it is released and collected separately. 6. Continuous Operation The main conveyor continues operating while ferrous contamination is continuously removed. This self-cleaning principle is one of the main differences between an Overband Magnetic Separator and a manually cleaned suspended magnet. � Electro Magnetic Industries +1 8. WHY CHOOSE AN OVERBAND MAGNETIC SEPARATOR? The major purpose of an Overband Magnetic Separator is not simply to "pick up iron." It serves two important industrial functions: PRODUCT PURIFICATION Removes unwanted ferrous contamination from the processed material. EQUIPMENT PROTECTION Removes tramp iron before it reaches sensitive downstream equipment such as: Crushers Pulverizers Screens Shredders Mills Conveyors Grinders Processing equipment This is particularly important in mining, recycling, coal and crushing applications where large metallic objects can cause equipment damage and production interruptions. � Power Magnetronics +1 9. KEY FEATURES Power Magnetronics Overband Magnetic Separator Features Automatic Self-Cleaning Captured ferrous material is automatically discharged using the separator belt. Continuous Operation Designed for continuous material handling applications. Heavy-Duty Construction Suitable for demanding industrial environments. Multiple Installation Configurations Can be installed inline or across the conveyor, depending on application requirements. � Power Magnetronics Low Manual Intervention Self-cleaning operation minimizes the requirement for manual removal of collected iron. Conveyor Protection Helps protect downstream machinery from damaging tramp iron. Customized Design Power Magnetronics can design the equipment according to application and conveyor requirements. Wear Protection The magnetic working surface can be protected with a wear-resistant stainless-steel plate, as used in the existing Power Magnetronics design. � Power Magnetronics 10. INLINE VS CROSS-BELT CONFIGURATION Inline Overband Magnetic Separator The separator is installed longitudinally above the conveyor, generally near the head pulley. As material leaves the conveyor, it becomes more dispersed, which can facilitate ferrous-metal extraction. Cross-Belt Magnetic Separator The magnetic separator is positioned across the conveyor. The separator belt carries the captured ferrous material sideways and discharges it away from the main material stream. Which configuration is better? There is no universal answer. The selection depends on: Conveyor width Conveyor speed Material capacity Material burden depth Ferrous particle size Material characteristics Installation height Required separation Available installation space Power Magnetronics can recommend the appropriate configuration based on the actual operating conditions. 11. OVERBAND MAGNETIC SEPARATOR VS SUSPENSION MAGNET This comparison is important for SEO because people searching for an Overband Magnetic Separator may also search for Suspension Magnet. Parameter Suspension Magnet Overband Magnetic Separator Ferrous separation Yes Yes Automatic cleaning Generally manual Self-cleaning Continuous iron discharge No Yes High tramp-iron applications Limited Suitable Manual intervention Higher Lower Conveyor protection Yes Yes Continuous heavy-duty operation Application dependent Highly suitable Automatic collection No Yes Your existing Suspension Magnet page positions it for material flows containing relatively little Fe contamination, while the Overband page specifically describes automatic removal using its heavy-duty belt. � Power Magnetronics +1 SEO opportunity: internally link these two pages instead of treating them as competing products. 12. TECHNICAL SELECTION PARAMETERS This section is important because it makes the page technically credible instead of looking like generic SEO content. Power Magnetronics evaluates: Conveyor Width Determines the required magnetic separator dimensions. Belt Speed Higher conveyor speeds can affect the time available for ferrous material extraction. Material Capacity Material throughput influences the required separator size and magnetic coverage. Material Bed Depth A deeper material burden increases the required magnetic penetration. Working Distance The distance between the magnetic system and the material is a critical design parameter. Ferrous Particle Size Large tramp iron and fine ferrous particles have different separation requirements. Material Density Bulk density influences the material burden and separation conditions. Ferrous Contamination Level Frequent or heavy contamination may require a self-cleaning configuration. Installation Position Inline and cross-belt installations have different operating characteristics. Operating Environment Dust, moisture, temperature and other environmental conditions should be considered during equipment selection. 13. APPLICATIONS Mining Industry For removing tramp iron from mineral and ore conveying systems and protecting crushers and downstream equipment. Coal Handling Used on coal conveyors to remove unwanted ferrous metal before it reaches crushers, pulverizers and processing equipment. Stone Crusher Plants Helps remove iron pieces, bolts and other tramp metal from crushed material. Recycling Industry Used for ferrous metal recovery from: Crushed concrete Glass Plastic Rubber Tyres Mixed recyclable materials Power Magnetronics specifically lists recycling and crushing applications for its Overband Magnetic Separator. � Power Magnetronics Steel Plants Used for ferrous metal recovery and material purification in steel-processing applications. Slag Processing Can be used for recovery of valuable ferrous metal from steelworks slag. Foundries Used to remove ferrous contaminants such as chills, sprues and other metallic objects from foundry sand. Cement Industry Used for removal of tramp iron from raw material handling and conveyor systems. Glass Industry Used to remove unwanted ferrous contamination from glass cullet and related material streams. Wood & Pulp Industry Can be installed in wood-chip handling systems to remove metallic contaminants. Waste Processing Suitable for ferrous metal recovery from industrial and household waste-processing systems. These applications align with the applications currently listed by Power Magnetronics and established industry use cases. � Power Magnetronics +1 14. INDUSTRIES SERVED Power Magnetronics Overband Magnetic Separators are suitable for: Mining | Coal | Cement | Steel | Sponge Iron | Mineral Processing | Recycling | Stone Crushing | Slag Processing | Foundry | Glass | Ceramics | Chemicals | Rubber | Pulp & Paper | Waste Processing | Bulk Material Handling 15. BENEFITS Protects Downstream Equipment Helps prevent damaging ferrous objects from entering crushers, screens, mills and other equipment. Reduces Manual Cleaning Self-cleaning operation reduces manual removal of collected tramp iron. Improves Material Purity Removes unwanted ferrous contamination from the product stream. Supports Continuous Production Ferrous metal can be removed while the main conveyor continues operating. Recovers Valuable Ferrous Metal Recovered iron and steel can potentially be collected for recycling or reuse. Suitable for Heavy Industrial Applications Designed for demanding material-handling environments. 16. CUSTOMIZED OVERBAND MAGNETIC SEPARATOR Engineered According to Your Conveyor Power Magnetronics does not recommend selecting an Overband Magnetic Separator solely by conveyor width or advertised gauss value. The separator should be selected according to the complete operating condition. Send us: Conveyor Width Belt Speed Material Name Capacity in TPH Material Bed Depth Approximate Ferrous Particle Size Installation Height Type of Conveyor Our technical team can evaluate the application and suggest a suitable Overband Magnetic Separator configuration. 17. POWER MAGNETRONICS — MANUFACTURER AUTHORITY Why Power Magnetronics? Power Magnetronics is an Indian manufacturer of magnetic and vibratory equipment with 35+ years of experience in design, manufacturing, installation and commissioning of magnetic separation equipment. � Power Magnetronics +1 Our magnetic equipment portfolio includes: Overband Magnetic Separator Suspension Magnet Magnetic Destoner Drum Type Magnetic Separator Roller Type Magnetic Separator Belt Type Magnetic Concentrator Magnetic Drum Pulley Drawer Magnet Plate Magnet Magnetic Rod Grill Magnet Hopper Magnet The company already positions itself around design, manufacturing, installation and commissioning, which should be leveraged throughout the Overband page rather than using generic manufacturer claims. � Power Magnetronics 18. FAQ SECTION — VERY IMPORTANT FOR SEO What is an Overband Magnetic Separator? An Overband Magnetic Separator is an overhead magnetic separation system used to continuously remove ferrous metals and tramp iron from material conveyed on a conveyor belt. What is another name for an Overband Magnetic Separator? It is also commonly called a Cross Belt Magnetic Separator, Overbelt Magnetic Separator or Self-Cleaning Magnetic Separator. What is the difference between an Overband Magnet and a Suspension Magnet? A Suspension Magnet generally collects ferrous material on its magnetic surface and may require manual cleaning, while a self-cleaning Overband Magnetic Separator uses a moving belt to continuously discharge the captured ferrous material. Where is an Overband Magnetic Separator installed? It can be installed above conveyor belts, either longitudinally/inline or transversely/cross-belt, depending on the application. Can Power Magnetronics manufacture customized Overband Magnetic Separators? Yes. Power Magnetronics designs and manufactures Overband Magnetic Separators according to conveyor width, material capacity, belt speed, material characteristics, working distance and application requirements. Can an Overband Magnetic Separator protect crushers? Yes. It is commonly used for removing tramp iron before crushers, pulverizers, screens and other downstream equipment to reduce the risk of damage caused by ferrous objects. Is an Overband Magnetic Separator suitable for recycling plants? Yes. Overband magnetic separators are widely applicable to recycling systems for ferrous metal recovery and removal of ferrous contamination. What information is required to select an Overband Magnetic Separator? Important information includes conveyor width, belt speed, material type, capacity, material bed depth, installation height, ferrous particle size and contamination level.

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Take advantage of the well-refined production sequence we follow to derive quality products. A combination of quality, effectiveness, and cost-effectiveness is rare and we offer it for our esteemed customers. Power Magnetronics make roller type magnetic separator has been designed to render exceptional magnetic separation with high field intensity magnets that work for several years without reduction in strength. The combination of rare earth magnet is known for its exceptional performance in magnetic separation. The dimension is calculated concerning to standards and can be readily put use in an existing setup. However if tailor-made sizes are to be designed we have an experienced team to handle your requirements. Having excellent experience we are well Proficient in customizing our products. Types Single-stage roller type magnetic separator. Double-stage roller type magnetic separator. Triple-stage roller type magnetic separator. Four-stage roller type magnetic separator. Working Principle Power Magnetronics make roller type magnetic separator has two rolls of which one does not contain magnets whereas the other has a magnet embedded in the roll. The two rolls are wrapped by belts over which the feeds travel for separation. Upon crossing over the magnetic roll, all the magnetic substances stick to it till they are relieved from the magnetic field. Non-magnetic substances fall freely from the magnetic roll separator whereas those reacting to the magnetic field fall further away. If multiple rolls are installed separation takes place at each level and a purely magnetic output is achieved. The material to be processed is conveyed to the belt by vibrating feeder at a required flow rate. The feeding rate can be controlled by adjusting the vibration on feeder. A roll separator blade has been set in order to collect separated products in different places and to adjust the product properties in the desired manner. Technical Specifications Feed temperature has an impact on magnetism. By making adjustments in pulley and belt the roller speed can be changed. Positioning of the Splitter is by visual observation. Pole gap and field strength are directly proportional to the output of feed. Features Maintenance is simple and easy or else zero maintenance. Separation in Single and multiple stages as per requirements. Belt can be easily changed without using tools. Automatic adjustments for increasing or decreasing tension. Very compact in construction. The excellent result is contributed by : Strong rare earth magnet. Tight wrapping between roll magnet and conveyor. Adjustable feed rate. Separate collection area. Sturdy construction. Accurate in dimension. Easy maintenance. Roll magnet with long-lasting magnetism. Roller Separators allow anyone to handle it with comfort with simple instructions. Application Recovering metal from waste. 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Types Single drum type magnetic separator Double drum type magnetic separator Triple drum type magnetic separator Single drum type magnetic separator Single drum type magnetic separators are compact working equipment designed to give nonstop productivity with bare minimum maintenance. This equipment focuses in isolating iron material of all shapes and sizes from the mainstream. The single drum is used in places where iron content in feed are not remarkably high so one step refinement is enough. Single drum magnetic separator is available in multiple dimensions and one of them can be chosen to best suit your requirements. we can design custom made drum type magnetic separators in accordance with the specifications provided by the client. Some of the prominent features of single drum type magnetic separator are, Special magnets for high magnetic strength. 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When the triple drum magnetic separator is put to work; the iron particles are attracted by the drum and discharged to the next drum where further checking happens and then to the last drum and discharges to separate collection point. The end product derived by triple drum magnetic separator are superior in quality. Operating Principle Magnetic drums are constructed with a 180-degree stationary magnet system, around which a cover revolves.Though the drum attracts iron particles, it does not have magnetic properties. The construction goes like this; A semicircular permanent magnet lodged within the drum radiated magnetic field. Half drum area exhibits magnetic field & remaining half does not. When the feeder is introduced with the feed it falls on the drum which is rotating. All ferrous particles will adhere to the drum cover as it revolves and will then be discharged into separate chamber at normal Operation and the rest Non-magnetic materials will free-fall forward following their normal Operation and released to separate chamber. Features Require minimum space and easy to operate. Designed for continuous separation and self-cleaning. Ideal for high-flow, heavy-contamination applications. Maximum Recovery of Ferrous Metals Minimum Maintenance Flexible enough to be applied for various purposes. Magnetic Power Power Magnetronics make Drum type magnetic separators are available in three gauss power variants: High Intensity – (Ndfeb Magnet – 5000 gauss) Medium Intensity - (Strontium Ferrite Magnet - 2500 gauss) Low Intensity - (Ferrite Magnet - 1500 gauss) Advantages: Helps in removing ferrous particles from any non-ferrous powder and granules. Ideal for plastic, food, fertilizer, pharmaceutical, chemical, glass and continuous process plants. 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Product Description Power Magnetronics have developed an excellent design for the combination of drum type magnetic separator and roller type magnetic separator. We can arrange number of stages and design types as per requirements. Main purpose of Magnetic combo separator is that it is used where space is minimum. Drum which is installed at machine is separate free iron particles and roller can separate paramagnetic particles. Thus there is no chance of missing out iron from the free-flowing material. This equipment is cost-effective too. Power Magnetronics make magnetic combo separator is highly used in separation process of Quartz, Feldspar, silica sand, dolomite and all free-flowing mineral materials.