Products

Product Description Power Magnetronics has developed roller type magnetic separators which are the most advanced magnetic separation equipment followed by numbers of industries to separate ferrous from non-ferrous substances. The Magnetic Roller Separator uses powerful magnets that perfectly separate feeds; this is made possible by the properties and special series of magnets we used. Substances with low magnetic properties are also effectively separated and so there are no chances of missing out even the least magnetically active substance. High-intensity roller type magnetic separator incorporates high energic magnetic roll assembly, which is manufactured and assembled under strict quality control and specification to generate unsurpassed magnetic field gradients. Under this high-intensity magnetic field, weakly magnetic contamination can be easily removed and improves efficiency. These Rare Earth Magnetic Separators or Magnetic Roller Separators are made up of very high power specially developed Nickel, Iron Boron (Nd-Fe-B) with the highest magnetic power available in the series to enable us to achieve very high gauss value compared to other similar products. We have developed the latest designs for roller type magnetic separators which gives a higher magnetic force and more contact area than the normal magnetic rollers. These magnetic rollers are specially configured with configurations of suitable material sizes and their magnetic properties. The Magnetic Roll Separators have been passing through the belt on which the material is running, is made of different materials with different thicknesses to suit effective beneficiation of separating minerals and metals. These effective magnetic roll separators can be achieved with different thickness of belt ranging from 0.25mm to 3mm and some of the belt material which we have been using are having a non-stick property and they are highly resistant to abrasiveness. These roller type magnetic separators are having several passes to make sure of highest purity can be achieved without much material handling. Roller type magnetic separators systems are unique equipment and we are supplying similar equipment throughout the world. Depending upon mining location, we can provide you complete solutions to upgrade your metals, minerals, and your processes. Roller type magnetic separators are manufactured with different magnetic intensities to fill the requirements of various industrial applications. Customized models with variations in magnetic intensity, count of magnetic rolls, roller width, etc. can be manufactured. Take advantage of the well-refined production sequence we follow to derive quality products. A combination of quality, effectiveness, and cost-effectiveness is rare and we offer it for our esteemed customers. Power Magnetronics make roller type magnetic separator has been designed to render exceptional magnetic separation with high field intensity magnets that work for several years without reduction in strength. The combination of rare earth magnet is known for its exceptional performance in magnetic separation. The dimension is calculated concerning to standards and can be readily put use in an existing setup. However if tailor-made sizes are to be designed we have an experienced team to handle your requirements. Having excellent experience we are well Proficient in customizing our products. Types Single-stage roller type magnetic separator. Double-stage roller type magnetic separator. Triple-stage roller type magnetic separator. Four-stage roller type magnetic separator. Working Principle Power Magnetronics make roller type magnetic separator has two rolls of which one does not contain magnets whereas the other has a magnet embedded in the roll. The two rolls are wrapped by belts over which the feeds travel for separation. Upon crossing over the magnetic roll, all the magnetic substances stick to it till they are relieved from the magnetic field. Non-magnetic substances fall freely from the magnetic roll separator whereas those reacting to the magnetic field fall further away. If multiple rolls are installed separation takes place at each level and a purely magnetic output is achieved. The material to be processed is conveyed to the belt by vibrating feeder at a required flow rate. The feeding rate can be controlled by adjusting the vibration on feeder. A roll separator blade has been set in order to collect separated products in different places and to adjust the product properties in the desired manner. Technical Specifications Feed temperature has an impact on magnetism. By making adjustments in pulley and belt the roller speed can be changed. Positioning of the Splitter is by visual observation. Pole gap and field strength are directly proportional to the output of feed. Features Maintenance is simple and easy or else zero maintenance. Separation in Single and multiple stages as per requirements. Belt can be easily changed without using tools. Automatic adjustments for increasing or decreasing tension. Very compact in construction. The excellent result is contributed by : Strong rare earth magnet. Tight wrapping between roll magnet and conveyor. Adjustable feed rate. Separate collection area. Sturdy construction. Accurate in dimension. Easy maintenance. Roll magnet with long-lasting magnetism. Roller Separators allow anyone to handle it with comfort with simple instructions. Application Recovering metal from waste. Metal recovery from slag Separation of Rutile/Zircon/garnet Removing Ferro silicates present in magnetite, Limestone and several other minerals. Cleaning of Quartz, Feldspar, Bauxite, Raw material of glass, Diatomaceous earth, Kyanite Recovery of Chromites Upgrading from Graphite, Bauxite. Beneficiation of Magnesite, Manganese, Glass sand, Andalusite, Pyrophyllite, Iron, Diamond, Wollastonite,Flint clay, Graphite Rice Cleaning Wheat Cleaning Corn Cleaning Pulses Cleaning Spices Cleaning Seed Cleaning Semolina Cleaning Chilli Flakes Sesame Cleaning Cumin Cleaning Fennel Seed Cleaning

Product Description Power Magnetronics make drum type magnetic separators are designed for the continuous extraction of ferrous materials from a product being fed uniformly on to the face of the drum. As the material is fed onto the drum, ferrous materials are extracted and are firmly held to the drum face by the magnetic separator until they move away from the magnets influence and discharge, leaving any non-ferrous materials to free fall. Permanent Drums have a 180-degree stationary magnet system within a revolving cover. The magnet system is constructed using fully stabilized strontium ferrite permanent magnets. The magnets are mounted on to heavy-duty backplates, to optimize the magnetic strength directed at the product stream. This not only enhances the performance of the drum but also reduces the magnetic fields in the shaft and bearings, helping to extend their service life. Power Magnetronics make Drum type magnetic separators are used in applications where there is a high feed of material to be processed and where there is a need to extract smaller ferrous particles from a given product stream. Drum type magnetic separators are of self-cleaning type and provide continuous removal of ferrous contamination from a wide range of free-flowing bulk and granular materials in high-volume applications. Rare earth drums are capable of extracting fine ferromagnetic and paramagnetic materials, which may not be extracted using a standard Permanent Drum. Rare earth dums are most often fitted into totally enclosed housings described in more detail below. Our magnetic separator range is available in a wide range of sizes to suit customers specific requirements. Types Single drum type magnetic separator Double drum type magnetic separator Triple drum type magnetic separator Single drum type magnetic separator Single drum type magnetic separators are compact working equipment designed to give nonstop productivity with bare minimum maintenance. This equipment focuses in isolating iron material of all shapes and sizes from the mainstream. The single drum is used in places where iron content in feed are not remarkably high so one step refinement is enough. Single drum magnetic separator is available in multiple dimensions and one of them can be chosen to best suit your requirements. we can design custom made drum type magnetic separators in accordance with the specifications provided by the client. Some of the prominent features of single drum type magnetic separator are, Special magnets for high magnetic strength. Adjustable feed rate Minimum pole gap Sturdy body to withstands rough working condition Minimum maintenance No rest needed capable of working round the clock Double drum type magnetic separator Double drum magnetic separator performs with perfection in picking out ferrous from nonferrous substances. Multiple drums are also available to make multiple refinements. The permanent magnet assembled in the drum has a strong magnetic field and catches even the tiniest of the iron particles. Our double drum magnetic separator and its components display the following characteristics: Powerful magnets. Simple in design so it can be set up easily. Low power consumption. Shafts provided for separation. It does not occupy much space. Triple drum type magnetic separator Triple drum type magnetic separator is an equipment which separates ferrous and nonferrous substance from the feed. The separator drum contains a permanent magnet which is fixed and a rotating drum covering it. When the triple drum magnetic separator is put to work; the iron particles are attracted by the drum and discharged to the next drum where further checking happens and then to the last drum and discharges to separate collection point. The end product derived by triple drum magnetic separator are superior in quality. Operating Principle Magnetic drums are constructed with a 180-degree stationary magnet system, around which a cover revolves.Though the drum attracts iron particles, it does not have magnetic properties. The construction goes like this; A semicircular permanent magnet lodged within the drum radiated magnetic field. Half drum area exhibits magnetic field & remaining half does not. When the feeder is introduced with the feed it falls on the drum which is rotating. All ferrous particles will adhere to the drum cover as it revolves and will then be discharged into separate chamber at normal Operation and the rest Non-magnetic materials will free-fall forward following their normal Operation and released to separate chamber. Features Require minimum space and easy to operate. Designed for continuous separation and self-cleaning. Ideal for high-flow, heavy-contamination applications. Maximum Recovery of Ferrous Metals Minimum Maintenance Flexible enough to be applied for various purposes. Magnetic Power Power Magnetronics make Drum type magnetic separators are available in three gauss power variants: High Intensity – (Ndfeb Magnet – 5000 gauss) Medium Intensity - (Strontium Ferrite Magnet - 2500 gauss) Low Intensity - (Ferrite Magnet - 1500 gauss) Advantages: Helps in removing ferrous particles from any non-ferrous powder and granules. Ideal for plastic, food, fertilizer, pharmaceutical, chemical, glass and continuous process plants. Provide utmost protection to crushers, grinders, pulverizes, and allied equipment. Can be used for mining and ore dressing industry. Eliminate fire hazards and explosions in plants dealing with explosive material. Save money, time and labour by reducing break-down time and improving quality. Application: Chemical Ceramic Food Foundry Pharmaceutical Waste recycling Quartz purification Mining of Iron Plastics Fertilizers Rubber Refractories

Product Description Power Magnetronics have developed an excellent design for the combination of drum type magnetic separator and roller type magnetic separator. We can arrange number of stages and design types as per requirements. Main purpose of Magnetic combo separator is that it is used where space is minimum. Drum which is installed at machine is separate free iron particles and roller can separate paramagnetic particles. Thus there is no chance of missing out iron from the free-flowing material. This equipment is cost-effective too. Power Magnetronics make magnetic combo separator is highly used in separation process of Quartz, Feldspar, silica sand, dolomite and all free-flowing mineral materials.

Product Description Power Magnetronics make Eddy Current Separator is an advanced material sorting unit that is capable of separating non-ferrous metals such as aluminium and copper from dry recyclables. Eddy Current Separators are designed to generate eddy currents in high-frequency, alternating-frequency magnetic fields, and to automatically separate non-ferrous metals (aluminum, copper, zinc, etc.) from non-conductive materials. It is widely used in environmental protection industries, like waste classification, waste electrical and electronic equipment recycling, and the treatment of non-ferrous metal industrial materials. The separation efficiency is good for a wide range of non-ferrous metals, which features strong adaptability, and reliable mechanical structure, high efficiency in separation. Eddy current separator is most suitable for recycling copper, aluminum and other non-ferrous metals from industrial waste and MSW(Municipal Solid Waste). It is designed to tackle and separate non-ferrous metals such as aluminum, copper. They can effectively be used for most applications that need to eliminate non-ferrous materials from the product flow. Nowadays, it's vastly used in the recycling industries of rubbish, automobiles, electronics, and the material processing of non-ferrous metals, etc. Most applications, the Eddy Current Separator is used in line with other separation equipment to ensure a clean recycled product. It has excellent performance on recycling of many kinds of non-ferrous metals. Working Principle Material is fed upon the conveyor belt of the eddy current separator, which moves it across the magnetic rotor where separation happens. The magnetic rotor is surrounded by (but not attached to) a wear shell which supports the conveyor belt. This allows the rotor to spin individually and at a much higher speed than the wear shell and belt. When a piece of nonferrous metal, such as aluminum, passes over the separator, the magnets inside the rotor rotate past the aluminum at high speed. This creates eddy currents in the aluminum which in turn produces a magnetic field around the piece of aluminum. The polarity of that magnetic field is the same as the rotating magnet, making the aluminum to be repelled away from the magnet. This repulsion makes the trajectory of the aluminum greater than that of the non-metallic, allowing the two material streams to be separated. Consideration Results can be affected by the following factors; Magnetic rotor speed Magnetic rotor angle setting Belt speed Strong and deep magnetic field Characteristics Easy to install at new production lines or existing production lines. Adjustable frequency to meet customer's various sorting effects. Optional 3mm or more fine material particles. Select different magnetic rotors according to different processing requirements. Multi-level sorting products are available. Easy to operate, low operating costs. Advantages Rich experience in design and production can ensure mature product technology, stable performance and reliable quality Simple structure, easy and convenient to install, operate and maintain Magnetic rotor speed - 0-3000rpm rotation speed Magnetic rotor angle setting - manually adjustable rotor position in drum shell Belt speed - adjustable speed motor drive Strong and deep magnetic field - high grade NdFeb magnet system with multiple poles in the rotor Application Mainly used in industrial waste processing (plastics, broken glass, electronic waste, automotive waste, boiler bottom ash, foundry sand, etc.), household waste disposal, recycling of waste electrical appliances and mixed metal waste processing and other fields. Recovering non-ferrous metals such as aluminum, copper, and zinc from automotive industrial waste Automatic cleaning of aluminum beverage cans from mixed waste recycling Separate aluminum pull rings, aluminum bottle caps, etc. from waste glass pieces Separation of non-ferrous metals from incinerator ash Recover aluminum from shredded waste Removal of aluminum impurities in foundry sand Remove aluminum impurities from plastic particles Electronic waste disposal (refrigerator dismantling line). Separation of aluminum cans and ferrous metals. Separate aluminum or copper block from the sections of abandoned cars. Separate non-ferrous metal impurities in some production lines(such as plastic recycling production line). Separate non-ferrous metals from the wood.

Magnetic Destoner Machine Magnetic Destoner Manufacturer in India Power Magnetronics is a magnetic destoner manufacturer in India, offering magnetic destoner machines for the removal of magnetic and suitable paramagnetic impurities from grains, pulses, cereals, spices, seeds, flour and other dry agricultural and food-processing materials. A Magnetic Destoner is designed to provide magnetic separation of unwanted iron-bearing and magnetic contaminants from the processed product. It can be integrated into grain-processing, pulse-processing, flour, spice, seed and other food-processing lines. Power Magnetronics manufactures application-oriented magnetic destoner machines with configurations selected according to the material, capacity, particle size, contamination type and required separation performance. The machine can be used as an individual magnetic separation unit or integrated with a larger cleaning and processing system. What Is a Magnetic Destoner? A magnetic destoner is a magnetic separation machine designed to remove magnetic impurities from agricultural and food-processing materials. Raw grains, pulses, seeds and other agricultural products can sometimes contain unwanted metallic or magnetic contaminants originating from harvesting, transportation, storage, handling and processing equipment. A magnetic destoner helps separate these contaminants from the product stream using a controlled magnetic field. Typical materials that can be processed include: Wheat Rice Pulses Chana Mung Soybean Maize Corn Millet Seeds Spices Flour Cereal products Other suitable dry agricultural materials The exact machine configuration should be selected according to the characteristics of the product and the type of magnetic contamination. Magnetic Destoner vs Conventional Destoner This distinction is important for both customers and SEO. A conventional gravity destoner primarily separates stones and heavy impurities from grains based on differences in density, aerodynamic behaviour and material movement. A magnetic destoner, on the other hand, is primarily designed for magnetic separation. It targets: Magnetic particles → attracted and separated Non-magnetic product → follows the normal material flow Therefore, a magnetic destoner should not be described as a direct replacement for every type of gravity destoner. Depending on the processing line, both systems can potentially be used as complementary cleaning stages. How Does a Magnetic Destoner Work? The working principle of a magnetic destoner is based on magnetic attraction. 1. Product Feeding The grain, pulse, seed, spice or other material enters the machine through a controlled feeding arrangement. 2. Uniform Material Distribution The material is distributed across the magnetic separation zone. Uniform feeding is important because it allows the material to interact more consistently with the magnetic field. 3. Magnetic Field Interaction As the product passes through the magnetic separation area, magnetic particles experience attraction toward the magnetic system. 4. Separation of Magnetic Contaminants Magnetic contaminants are separated from the main product stream. 5. Product Discharge The cleaned product exits through the designated product outlet. 6. Contaminant Collection The separated magnetic contamination is collected separately for safe disposal or further handling. Automatic Magnetic Destoner Machine An automatic magnetic destoner machine is designed for continuous processing of agricultural and food materials with reduced manual intervention. An automated system can provide: Continuous material feeding Controlled magnetic separation Separate product discharge Magnetic contaminant collection Integration with processing lines Consistent operation The degree of automation can be customized according to the customer's processing plant and operating requirements. Magnetic Destoner for Grain Processing Grain-processing plants require effective removal of unwanted contaminants before further processing. A magnetic destoner can be used as a magnetic separation stage in grain-processing lines. Potential applications include: Wheat processing Rice processing Maize processing Corn processing Millet processing Cereal processing Other dry grain applications The machine can help reduce magnetic contamination before grinding, milling or other downstream processes. Magnetic Destoner for Wheat Wheat can contain unwanted ferrous and magnetic particles introduced during harvesting, transportation, storage and mechanical processing. A magnetic destoner can be installed in a wheat-processing line to reduce suitable magnetic contamination. Potential installation points include: Grain cleaning section Pre-milling section Before grinding Before flour processing Other suitable material-handling points The correct installation position depends on the plant layout and contamination risk. Magnetic Destoner for Rice Rice-processing plants handle large quantities of grain through cleaning, dehusking, polishing and grading processes. Magnetic separation can be incorporated into suitable stages to reduce unwanted magnetic contaminants. A magnetic destoner for rice can be used to provide: Magnetic impurity removal Product protection Improved process cleanliness Protection of downstream equipment The separator configuration should be selected according to rice variety, throughput and contamination characteristics. Magnetic Destoner for Pulses Pulses such as chana, mung, masoor, urad and other legumes can contain unwanted metallic or magnetic contamination. A magnetic destoner can be integrated into pulse-processing lines for magnetic impurity removal. Potential applications include: Chana Moong Masoor Urad Toor dal Other pulses and legumes The machine can be configured according to product characteristics and required processing capacity. Magnetic Destoner for Chana Chana processing requires effective cleaning and separation of unwanted foreign materials. A magnetic destoner can be used as one stage of the cleaning process to remove suitable magnetic contaminants. It can be integrated with: Grain cleaners Pulse graders Destoners Conveyors Elevators Other processing equipment The magnetic separation stage should be positioned according to the overall plant process. Magnetic Destoner for Mung Mung beans and other pulses may encounter metallic contamination during harvesting, transportation and processing. A magnetic destoner can provide an additional magnetic separation stage for suitable mung-processing applications. The machine can be configured according to: Feed capacity Particle size Product flow Magnetic contamination Required separation performance Magnetic Destoner for Soybean Soybean-processing plants can use magnetic separation to reduce unwanted ferrous and magnetic contaminants from the product stream. A magnetic destoner can be considered for suitable dry soybean-processing applications. Potential benefits include: Magnetic impurity removal Protection of downstream equipment Improved product cleanliness Continuous processing Magnetic Destoner for Maize and Corn Maize and corn processing involves multiple mechanical handling stages where metallic contamination can potentially enter the material stream. A magnetic destoner can be installed at an appropriate processing stage to remove suitable magnetic contaminants. Applications may include: Maize cleaning Corn milling Cereal processing Animal-feed raw-material preparation Other suitable dry corn applications Magnetic Destoner for Seeds Seeds can require careful cleaning before further processing. A magnetic destoner can be used for suitable seed-processing applications where magnetic contamination needs to be reduced. Potential seed applications include: Oilseeds Agricultural seeds Vegetable seeds Cereal seeds Other suitable dry seeds The machine should be selected according to seed size, flow characteristics and required capacity. Magnetic Destoner for Spice Processing Spices can be exposed to metallic contamination during grinding, transportation and processing. Magnetic separation can be used as a contamination-control stage in suitable spice-processing systems. Applications may include: Turmeric Chilli Coriander Cumin Black pepper Spice blends Other dry spices For very fine powders, magnetic grids, magnetic drawer separators or high-intensity magnetic roller systems may be more appropriate depending on the application. Magnetic Destoner for Flour Flour-processing lines require effective control of metallic contamination. A magnetic destoner or other suitable magnetic separator can be installed at an appropriate point in the process. Potential applications include: Wheat flour Maize flour Multigrain flour Cereal flour Other dry powdered food products The correct magnetic separator depends on particle size, flowability, contamination characteristics and required hygiene standards. Magnetic Destoner for Food Processing Magnetic separation is an important contamination-control technique in many dry food-processing applications. A magnetic destoner can be considered for: Grains Pulses Cereals Seeds Spices Flour Dry food ingredients The machine should be manufactured with appropriate construction materials and hygienic considerations according to the product and applicable requirements. Magnetic Destoner for Agro Processing Agro-processing plants handle a wide range of agricultural commodities. A magnetic destoner can be integrated into suitable processing lines for: Grain cleaning Pulse processing Seed cleaning Spice processing Flour processing Cereal processing The machine can provide a dedicated magnetic separation stage within the overall cleaning system. Magnetic Destoner for Metallic Impurity Removal One of the primary applications of a magnetic destoner is removal of magnetic metallic contamination. Potential contaminants can enter food and agricultural processing systems through: Harvesting equipment Conveyors Elevators Crushers Mills Grinders Storage systems Mechanical handling equipment Magnetic separation can help reduce the risk of such contaminants continuing into downstream processing. Magnetic Destoner for Equipment Protection Magnetic separation is not only about product quality. It can also help protect downstream processing equipment from suitable ferrous contaminants. Unwanted metal can potentially cause damage to: Rollers Mills Crushers Pulverizers Grinding systems Conveyors Screens Installing an appropriate magnetic separator before sensitive equipment can provide an additional layer of protection. High Intensity Magnetic Destoner A high-intensity magnetic destoner can be considered where the target contamination has relatively low magnetic susceptibility. The required magnetic system should be selected according to the actual material. Higher magnetic intensity alone does not guarantee better separation. Performance can also depend on: Magnetic field gradient Magnetic circuit Working distance Feed rate Material layer Particle size Product flow Contaminant characteristics Therefore, Power Magnetronics recommends application-based selection rather than selecting a machine only according to a maximum gauss value. Permanent Magnetic Destoner A permanent magnetic destoner uses permanent magnets to generate its magnetic field. Potential advantages include: Continuous magnetic field No continuous electrical power required for magnetization Reliable operation Low magnetic-system maintenance Suitable for continuous processing Electrical power may still be required for mechanical components such as motors, feeders or conveyors depending on the machine design. Magnetic Destoner Capacity The capacity of a magnetic destoner depends on several factors. Important parameters include: Product type Bulk density Particle size Feed rate Material-layer thickness Magnetic contamination Machine width Magnetic configuration Required separation performance For this reason, capacity should not be quoted independently from the application. Power Magnetronics can select the appropriate machine configuration based on the customer's required throughput. Magnetic Destoner Machine for 200 kg/hr to 2 Ton/hr Magnetic destoner machines can be designed for different processing capacities. For smaller processing plants, a compact magnetic separation system may be suitable. For larger grain and pulse-processing plants, a higher-capacity configuration can be designed. Power Magnetronics offers application-specific configurations for processing capacities ranging from smaller-scale operations to larger industrial processing lines. Actual capacity should be confirmed according to the product and required separation performance. Magnetic Destoner for Grain Cleaning Plant A magnetic destoner can be integrated into a complete grain-cleaning system. A typical processing line may include: Receiving → Pre-cleaning → Screening → Destoning → Magnetic Separation → Grading → Milling/Processing → Final Product The actual process sequence depends on the commodity and plant design. Magnetic separation can be positioned at one or more appropriate stages depending on the contamination risk. Magnetic Destoner for Pulse Processing Plant Pulse-processing plants may use several cleaning and grading stages. A magnetic destoner can complement: Pre-cleaners Vibro cleaners Destoners Pulse graders Indented cylinders Sorters Conveyors The objective is to provide magnetic impurity removal as part of the overall cleaning process. Magnetic Destoner for Food Safety and Product Quality Magnetic separation can support contamination-control programs in food processing. However, a magnetic separator should be regarded as one control point within a broader food-safety and quality-management system. The final product quality depends on the complete processing system, equipment design, cleaning procedures, inspection, maintenance and quality-control practices. Power Magnetronics can provide magnetic separation equipment suitable for integration into food-processing lines. Magnetic Destoner Construction The construction of a magnetic destoner can be selected according to the application. Possible construction materials include: Mild Steel Stainless Steel Food-grade compatible construction Customized material combinations For food-processing applications, stainless-steel construction may be considered where required. The final construction should be selected according to: Product characteristics Hygiene requirements Environment Cleaning requirements Installation conditions Advantages of Power Magnetronics Magnetic Destoner Application-Specific Design The magnetic system is selected according to the actual material and separation requirement. Continuous Operation Suitable configurations can operate continuously within processing lines. Magnetic Impurity Removal Designed to remove suitable magnetic and ferrous contamination. Multiple Commodity Applications Suitable configurations can be used for grains, pulses, seeds, spices, flour and other dry products. Customized Capacity Machine dimensions and configuration can be selected according to the required throughput. Easy Process Integration The equipment can be integrated with existing grain, pulse and food-processing systems. Permanent Magnetic Options Permanent magnetic systems provide continuous magnetic attraction without continuous electrical magnetization. Industrial Construction Construction can be customized according to operating and hygiene requirements. Magnetic Destoner Technical Specifications Parameter Specification Machine Type Magnetic Destoner Application Grain / Pulse / Food / Agro Processing Magnetic System Permanent Magnet Magnet Type Ferrite / Rare Earth / Application Dependent Magnetic Intensity Application Dependent Capacity Application Dependent Product Grain / Pulse / Seed / Spice / Flour etc. Construction MS / SS / Customized Feeding Controlled Feed Magnetic Separation Continuous Product Discharge Separate Outlet Contaminant Collection Separate Outlet Automation Manual / Semi-Automatic / Automatic Drive Application Dependent Installation Standalone / Process Line Customization Available How to Select the Right Magnetic Destoner? Before selecting a magnetic destoner, provide the following information: 1. Product For example: Wheat / Rice / Chana / Mung / Soybean / Spice / Seed / Flour 2. Capacity For example: 500 kg/hr / 1 TPH / 2 TPH 3. Particle Size Provide the approximate particle-size range. 4. Moisture Provide the approximate moisture content. 5. Type of Contamination Specify whether the target contamination is: Ferrous metal Magnetic particles Iron-bearing particles Other magnetic contaminants 6. Required Separation Specify whether the objective is: Maximum impurity removal or Maximum product recovery 7. Existing Machinery Provide details of: Cleaner Grader Destoner Conveyor Elevator Mill Pulverizer 8. Available Installation Space Machine dimensions can be selected according to the available space. Magnetic Destoner Manufacturer in Ahmedabad, Gujarat Power Magnetronics is based in Ahmedabad, Gujarat, India and manufactures magnetic separation equipment for agricultural, food, mineral and industrial applications. The company provides magnetic separation solutions for: Grain processing Pulse processing Flour mills Spice processing Seed processing Food processing Mineral processing Ceramic industries Glass industries Recycling Industrial applications Power Magnetronics focuses on developing magnetic separation equipment according to the actual application rather than using a single configuration for every material. Why Choose Power Magnetronics? When selecting a magnetic destoner manufacturer, the magnetic strength is only one consideration. Power Magnetronics evaluates: Product characteristics Feed capacity Particle size Magnetic contamination Moisture Product flow Required purity Installation conditions Cleaning requirements Processing-line integration This application-focused approach helps customers select a suitable magnetic separation solution. Frequently Asked Questions What is a magnetic destoner? A magnetic destoner is a magnetic separation machine designed primarily to remove magnetic and ferrous contaminants from grains, pulses, seeds, spices and other suitable dry products. Is a magnetic destoner the same as a gravity destoner? No. A gravity destoner primarily separates heavy impurities such as stones based on physical properties such as density and aerodynamic behaviour. A magnetic destoner primarily separates magnetic contaminants. Can a magnetic destoner remove stones? A magnetic destoner should not be marketed as a conventional stone-removal machine. It is primarily intended for magnetic separation. A gravity destoner may be required for density-based stone separation. Which products can be processed? Depending on the machine configuration, applications can include wheat, rice, chana, mung, pulses, soybean, maize, seeds, spices, flour and other dry agricultural materials. Can a magnetic destoner remove iron? Yes, suitable magnetic destoner configurations can remove magnetic and ferrous contaminants from compatible products. Is the magnetic destoner suitable for wheat? Yes. Magnetic destoners can be integrated into suitable wheat-processing lines. Can it be used for pulses? Yes. Suitable configurations can be used for chana, mung, masoor, urad, toor dal and other pulses. Can a magnetic destoner be used in a flour mill? Yes. Magnetic separation can be integrated into flour-processing systems at a suitable stage. Is a magnetic destoner automatic? An automatic magnetic destoner can be designed for continuous operation with reduced manual intervention. Automation level depends on the machine configuration. What capacity is available? Capacity depends on the product, particle size, feed characteristics and required separation performance. Power Magnetronics can recommend a suitable configuration based on the required throughput. Does the magnetic destoner require electricity? Permanent magnets do not require electrical power to generate the magnetic field. However, electrical power may be required for motors, feeders, conveyors or other mechanical components. Can Power Magnetronics customize the machine? Yes. Capacity, construction, magnetic configuration, feeding arrangement, automation and other parameters can be customized according to the application. Magnetic Destoner Manufacturer in India If you are looking for a Magnetic Destoner Manufacturer in India, Power Magnetronics provides magnetic destoner machines for grain, pulse, seed, spice, flour and other suitable food and agricultural processing applications. Our magnetic destoner solutions are designed for: Magnetic Impurity Removal | Ferrous Contamination Control | Grain Processing | Pulse Processing | Food Processing | Agro Processing To recommend a suitable machine, share: Product + Capacity + Particle Size + Moisture + Contamination Type + Required Separation Power Magnetronics can evaluate your application and recommend an appropriate magnetic destoner configuration.

Suspension Magnet Manufacturer in India Permanent Suspension Magnetic Separator for Conveyor Belt & Bulk Material Handling Power Magnetronics manufactures and supplies Suspension Type Magnets for continuous removal of ferrous contaminants, tramp iron and unwanted steel particles from bulk materials transported through conveyor belts, chutes and material-handling systems. A Suspension Magnet is installed above a conveyor belt or material flow to generate a strong magnetic field that attracts ferrous contaminants while the non-magnetic material continues through the conveying system. Power Magnetronics designs suspension magnetic separators for demanding industrial applications including mining, coal handling, cement plants, stone crushers, aggregate processing, mineral processing, sponge iron plants, steel plants, recycling, power plants and other bulk material handling industries. What is a Suspension Type Magnet? A Suspension Type Magnet is a permanent magnetic separation unit suspended above a conveyor belt, vibrating feeder or suitable material flow. As material passes beneath the magnetic field, ferrous contaminants such as: Iron pieces Steel particles Nuts Bolts Wire Metal fragments Tramp iron Other ferrous objects are attracted toward the magnetic surface and separated from the non-magnetic material. Power Magnetronics manufactures suspension magnets in configurations selected according to conveyor width, material characteristics, burden depth, belt speed, capacity and required separation performance. How Does a Suspension Magnetic Separator Work? The operating principle of a Suspension Magnetic Separator is based on the attraction of ferromagnetic material by a permanent magnetic field. The suspension magnet is positioned at a calculated height above the conveyor belt. When the material passes underneath, the magnetic field penetrates the material burden and attracts ferrous contaminants toward the magnet. The cleaned material continues along the conveyor, while the captured ferrous material is removed manually or through a self-cleaning arrangement depending on the design. Basic Separation Process Bulk Material → Conveyor Belt → Magnetic Field → Ferrous Metal Attraction → Ferrous Removal → Clean Material Power Magnetronics selects the magnetic system and installation arrangement according to the actual operating conditions of the plant. Permanent Suspension Magnet A Permanent Suspension Magnet uses a permanent magnetic circuit to generate the required magnetic field without continuously consuming electrical power for magnetization. Power Magnetronics can engineer permanent suspension magnets for applications where reliable ferrous metal removal and low operating requirements are important. Permanent suspension magnets are particularly useful for removing tramp iron from material streams before the material reaches crushers, grinders, screens, mills and other sensitive downstream equipment. Manual Cleaning Suspension Magnet Manual cleaning suspension magnets are suitable where the quantity of ferrous contamination is relatively low and periodic cleaning can be carried out by plant personnel. The captured ferrous material is manually removed from the magnetic surface at suitable intervals. This configuration can provide a simple and economical solution for selected conveyor applications. Self Cleaning Suspension Magnet For applications with frequent ferrous contamination or continuous high-volume material handling, Power Magnetronics can provide a self-cleaning configuration. A self-cleaning suspension magnetic separator uses a moving belt arrangement around the magnetic assembly to continuously carry captured ferrous material away from the magnetic field and discharge it at a designated location. This configuration can reduce manual cleaning requirements and is suitable for continuous-duty applications. Suspension Magnet for Conveyor Belt A Suspension Magnet for Conveyor Belt is selected according to several important operating parameters. Power Magnetronics evaluates: Conveyor belt width Belt speed Material feed capacity Material bulk density Particle size Material burden depth Type of ferrous contamination Size and weight of tramp iron Magnet-to-conveyor working distance Conveyor inclination Available installation space Required separation efficiency These parameters determine the appropriate magnetic configuration, dimensions and installation arrangement. Technical Specifications Parameter Typical Specification Product Suspension Type Magnetic Separator Magnetic System Permanent Magnetic System Magnet Type Strontium Ferrite / Rare Earth as per application Cleaning Manual / Self-Cleaning Installation Above Conveyor / Chute / Material Flow Conveyor Width As per requirement Capacity As per application Magnetic Intensity Selected according to application Working Height As per material and application Construction Heavy-Duty Industrial Construction Body Material MS / SS as required Drive Applicable for Self-Cleaning Type Operation Continuous / Intermittent Customization Available Note: Final dimensions, magnetic intensity and configuration are selected by Power Magnetronics after evaluating the customer's material characteristics, conveyor arrangement and required separation performance. Applications of Suspension Magnet 1. Coal Handling Plants Power Magnetronics suspension magnets can be installed above coal conveyors to remove tramp iron before the material reaches crushers, pulverizers and other downstream equipment. 2. Mining Industry Suspension magnetic separators are used in mining and mineral processing systems to remove unwanted ferrous metal from bulk mineral streams. 3. Stone Crusher Plants A suspension magnet can help remove iron pieces, bolts, wires and other tramp metal that may accidentally enter the crushing process. 4. Cement Plants Power Magnetronics suspension magnets can be used in bulk material handling systems for removing unwanted ferrous contamination and protecting downstream equipment. 5. Aggregate Plants Suspension magnets are suitable for aggregate, crushed stone and other bulk material processing applications where tramp iron can cause equipment damage. 6. Sponge Iron & Steel Plants Suspension magnetic separators can be incorporated into suitable material handling systems in sponge iron and steel plants for ferrous separation and equipment protection. 7. Recycling Plants Power Magnetronics suspension magnets can be used for ferrous metal recovery and removal from suitable recyclable material streams. 8. Power Plants Coal and other bulk material conveying systems can use suspension magnets to remove unwanted iron and steel contaminants. 9. Mineral Processing Suspension magnets can be used in mineral processing applications involving quartz, limestone, silica, ores, aggregates and other dry bulk materials where tramp iron removal is required. 10. Food & Grain Processing For suitable dry bulk material applications, suspension magnets can be used to remove larger ferrous contaminants from grain and other material streams. Industries Served by Power Magnetronics Power Magnetronics provides permanent magnetic separation solutions for a wide range of industries, including: Mining Coal Handling Cement Stone Crushing Aggregate Mineral Processing Sponge Iron Steel Power Generation Recycling Foundry Fertilizer Glass Ceramic Chemical Food Processing Grain Processing Bulk Material Handling Benefits of Power Magnetronics Suspension Magnet Equipment Protection Removal of tramp iron before crushers, grinders, screens and other machinery can help reduce the risk of damage caused by unwanted metal. Improved Material Purity Power Magnetronics suspension magnets help reduce ferrous contamination in suitable material streams. Continuous Separation Self-cleaning configurations can provide continuous removal of captured ferrous contaminants during material handling. Low Operating Requirement Permanent magnetic systems generate their magnetic field without continuous electrical power for magnetization. Heavy-Duty Construction Power Magnetronics designs industrial magnetic equipment for demanding material handling environments. Customized Engineering Suspension magnets can be customized according to conveyor dimensions, capacity, material characteristics and installation conditions. Suspension Magnet vs Overband Magnetic Separator The terms Suspension Magnet, Suspended Magnet and Overband Magnetic Separator are sometimes used interchangeably in the market, but the equipment configuration can differ. A basic suspension magnet may use a fixed magnetic assembly that requires manual cleaning. An overband or self-cleaning magnetic separator generally incorporates a moving belt mechanism to automatically remove captured ferrous material. Power Magnetronics can recommend the appropriate configuration according to the frequency of contamination, material burden, conveyor arrangement and operating requirements. How to Select a Suspension Magnet? Correct selection is important for achieving effective ferrous separation. Before selecting a Suspension Magnetic Separator, Power Magnetronics recommends providing: Material name Material capacity in TPH Conveyor belt width Conveyor belt speed Material particle size Bulk density Material burden depth Expected ferrous contamination Approximate size of tramp iron Conveyor inclination Available installation height Manual or self-cleaning requirement Plant layout or conveyor photograph Required separation objective Based on these parameters, Power Magnetronics can recommend a suitable suspension magnet configuration. Why Choose Power Magnetronics? Power Magnetronics is an experienced Indian manufacturer of permanent magnetic separation equipment and industrial magnetic solutions. With more than 35 years of experience in magnetic separation technology, Power Magnetronics focuses on application-oriented engineering, permanent magnetic systems and customized equipment for industrial material handling. Power Magnetronics Advantages 35+ years of magnetic separation experience Indian manufacturing Permanent magnetic equipment expertise Customized engineering Heavy-duty industrial designs Application-specific magnetic selection Technical support Domestic and export supply capability Frequently Asked Questions What is a suspension magnet? A suspension magnet is a magnetic separator installed above a conveyor belt or material flow to attract and remove ferrous contaminants and tramp iron. What is a suspension magnetic separator used for? Power Magnetronics suspension magnets are used for ferrous metal removal and equipment protection in mining, coal, cement, stone crushing, aggregate, recycling, mineral processing and other bulk material handling applications. Can a suspension magnet be installed above a conveyor belt? Yes. Suspension magnets are commonly installed above suitable conveyor belts, vibratory feeders or material flow points. The installation height and orientation should be selected according to the material and magnetic separation requirement. What is the difference between a suspension magnet and an overband separator? A suspension magnet generally refers to a suspended magnetic assembly, while an overband magnetic separator commonly incorporates an automatic cleaning belt. Power Magnetronics can provide the suitable configuration according to the application. Does a permanent suspension magnet consume electricity? The permanent magnetic circuit does not require continuous electrical power to generate the magnetic field. A self-cleaning design may require a motor for the cleaning belt. Can Power Magnetronics customize suspension magnets? Yes. Power Magnetronics can customize dimensions, magnetic configuration, mounting arrangement and cleaning mechanism according to the conveyor and process requirements. Can suspension magnets remove large pieces of iron? A correctly selected suspension magnet can remove tramp iron and larger ferrous objects. The actual capability depends on the magnet design, working distance, material burden and size/weight of the ferrous object. Is a suspension magnet suitable for coal plants? Yes. Suspension magnets are commonly applied to bulk coal conveying systems for tramp iron removal and downstream equipment protection. Request a Technical & Commercial Quotation from Power Magnetronics Power Magnetronics will evaluate the application and recommend a suitable Suspension Magnetic Separator / Permanent Suspension Magnet for your process. Power Magnetronics – Permanent Magnetic Separation Solutions for Industrial Applications.

Overband Magnetic Separator Manufacturer in India Power Magnetronics manufactures and supplies Overband Magnetic Separators for continuous removal of ferrous metals, tramp iron and magnetic contaminants from bulk material conveyed through conveyor belts. Also known as Cross Belt Magnetic Separator or Overbelt Magnetic Separator, this equipment is designed for applications where automatic and continuous ferrous metal separation is required. The self-cleaning configuration uses a continuously moving belt to carry the captured ferrous material away from the magnetic field and discharge it separately, reducing the requirement for manual cleaning. � Power Magnetronics +1 Power Magnetronics designs Overband Magnetic Separators according to conveyor width, material characteristics, belt speed, material burden, working distance and application requirements. 5. SHORT PRODUCT INTRODUCTION Power Magnetronics Overband Magnetic Separator Power Magnetronics Overband Magnetic Separator is a heavy-duty magnetic separation system designed for automatic extraction of ferrous contaminants from material transported on conveyor belts. The magnetic unit is positioned above the material flow. Ferrous objects are attracted toward the magnetic field and separated from the conveyed material. In the self-cleaning design, a motor-driven rubber belt continuously removes the captured ferrous material from the magnetic zone and discharges it separately. This makes the Overband Magnetic Separator particularly suitable for continuous industrial operations where tramp iron contamination occurs frequently. 6. WHAT IS AN OVERBAND MAGNETIC SEPARATOR? An Overband Magnetic Separator is an overhead magnetic separation system used to remove ferrous metals from bulk materials moving on conveyor belts. It is commonly installed: Above conveyor belts Above vibratory feeders Above material transfer points Above inclined conveyors Inline near conveyor head pulleys Transversely across conveyor belts The equipment can be configured for self-cleaning automatic separation, allowing collected ferrous material to be discharged continuously without stopping the main material flow. � Shivam Magnetics +1 7. HOW POWER MAGNETRONICS OVERBAND MAGNETIC SEPARATOR WORKS 1. Material Feeding The contaminated bulk material travels continuously on the conveyor belt. 2. Magnetic Attraction As the material passes below the magnetic system, ferrous particles and tramp iron are attracted toward the magnetic field. 3. Ferrous Metal Extraction The magnetic force lifts the attracted ferrous material away from the main product stream. 4. Continuous Transfer In the self-cleaning model, the separator belt carries the captured iron away from the magnetic zone. 5. Automatic Discharge Once the ferrous material moves outside the effective magnetic field, it is released and collected separately. 6. Continuous Operation The main conveyor continues operating while ferrous contamination is continuously removed. This self-cleaning principle is one of the main differences between an Overband Magnetic Separator and a manually cleaned suspended magnet. � Electro Magnetic Industries +1 8. WHY CHOOSE AN OVERBAND MAGNETIC SEPARATOR? The major purpose of an Overband Magnetic Separator is not simply to "pick up iron." It serves two important industrial functions: PRODUCT PURIFICATION Removes unwanted ferrous contamination from the processed material. EQUIPMENT PROTECTION Removes tramp iron before it reaches sensitive downstream equipment such as: Crushers Pulverizers Screens Shredders Mills Conveyors Grinders Processing equipment This is particularly important in mining, recycling, coal and crushing applications where large metallic objects can cause equipment damage and production interruptions. � Power Magnetronics +1 9. KEY FEATURES Power Magnetronics Overband Magnetic Separator Features Automatic Self-Cleaning Captured ferrous material is automatically discharged using the separator belt. Continuous Operation Designed for continuous material handling applications. Heavy-Duty Construction Suitable for demanding industrial environments. Multiple Installation Configurations Can be installed inline or across the conveyor, depending on application requirements. � Power Magnetronics Low Manual Intervention Self-cleaning operation minimizes the requirement for manual removal of collected iron. Conveyor Protection Helps protect downstream machinery from damaging tramp iron. Customized Design Power Magnetronics can design the equipment according to application and conveyor requirements. Wear Protection The magnetic working surface can be protected with a wear-resistant stainless-steel plate, as used in the existing Power Magnetronics design. � Power Magnetronics 10. INLINE VS CROSS-BELT CONFIGURATION Inline Overband Magnetic Separator The separator is installed longitudinally above the conveyor, generally near the head pulley. As material leaves the conveyor, it becomes more dispersed, which can facilitate ferrous-metal extraction. Cross-Belt Magnetic Separator The magnetic separator is positioned across the conveyor. The separator belt carries the captured ferrous material sideways and discharges it away from the main material stream. Which configuration is better? There is no universal answer. The selection depends on: Conveyor width Conveyor speed Material capacity Material burden depth Ferrous particle size Material characteristics Installation height Required separation Available installation space Power Magnetronics can recommend the appropriate configuration based on the actual operating conditions. 11. OVERBAND MAGNETIC SEPARATOR VS SUSPENSION MAGNET This comparison is important for SEO because people searching for an Overband Magnetic Separator may also search for Suspension Magnet. Parameter Suspension Magnet Overband Magnetic Separator Ferrous separation Yes Yes Automatic cleaning Generally manual Self-cleaning Continuous iron discharge No Yes High tramp-iron applications Limited Suitable Manual intervention Higher Lower Conveyor protection Yes Yes Continuous heavy-duty operation Application dependent Highly suitable Automatic collection No Yes Your existing Suspension Magnet page positions it for material flows containing relatively little Fe contamination, while the Overband page specifically describes automatic removal using its heavy-duty belt. � Power Magnetronics +1 SEO opportunity: internally link these two pages instead of treating them as competing products. 12. TECHNICAL SELECTION PARAMETERS This section is important because it makes the page technically credible instead of looking like generic SEO content. Power Magnetronics evaluates: Conveyor Width Determines the required magnetic separator dimensions. Belt Speed Higher conveyor speeds can affect the time available for ferrous material extraction. Material Capacity Material throughput influences the required separator size and magnetic coverage. Material Bed Depth A deeper material burden increases the required magnetic penetration. Working Distance The distance between the magnetic system and the material is a critical design parameter. Ferrous Particle Size Large tramp iron and fine ferrous particles have different separation requirements. Material Density Bulk density influences the material burden and separation conditions. Ferrous Contamination Level Frequent or heavy contamination may require a self-cleaning configuration. Installation Position Inline and cross-belt installations have different operating characteristics. Operating Environment Dust, moisture, temperature and other environmental conditions should be considered during equipment selection. 13. APPLICATIONS Mining Industry For removing tramp iron from mineral and ore conveying systems and protecting crushers and downstream equipment. Coal Handling Used on coal conveyors to remove unwanted ferrous metal before it reaches crushers, pulverizers and processing equipment. Stone Crusher Plants Helps remove iron pieces, bolts and other tramp metal from crushed material. Recycling Industry Used for ferrous metal recovery from: Crushed concrete Glass Plastic Rubber Tyres Mixed recyclable materials Power Magnetronics specifically lists recycling and crushing applications for its Overband Magnetic Separator. � Power Magnetronics Steel Plants Used for ferrous metal recovery and material purification in steel-processing applications. Slag Processing Can be used for recovery of valuable ferrous metal from steelworks slag. Foundries Used to remove ferrous contaminants such as chills, sprues and other metallic objects from foundry sand. Cement Industry Used for removal of tramp iron from raw material handling and conveyor systems. Glass Industry Used to remove unwanted ferrous contamination from glass cullet and related material streams. Wood & Pulp Industry Can be installed in wood-chip handling systems to remove metallic contaminants. Waste Processing Suitable for ferrous metal recovery from industrial and household waste-processing systems. These applications align with the applications currently listed by Power Magnetronics and established industry use cases. � Power Magnetronics +1 14. INDUSTRIES SERVED Power Magnetronics Overband Magnetic Separators are suitable for: Mining | Coal | Cement | Steel | Sponge Iron | Mineral Processing | Recycling | Stone Crushing | Slag Processing | Foundry | Glass | Ceramics | Chemicals | Rubber | Pulp & Paper | Waste Processing | Bulk Material Handling 15. BENEFITS Protects Downstream Equipment Helps prevent damaging ferrous objects from entering crushers, screens, mills and other equipment. Reduces Manual Cleaning Self-cleaning operation reduces manual removal of collected tramp iron. Improves Material Purity Removes unwanted ferrous contamination from the product stream. Supports Continuous Production Ferrous metal can be removed while the main conveyor continues operating. Recovers Valuable Ferrous Metal Recovered iron and steel can potentially be collected for recycling or reuse. Suitable for Heavy Industrial Applications Designed for demanding material-handling environments. 16. CUSTOMIZED OVERBAND MAGNETIC SEPARATOR Engineered According to Your Conveyor Power Magnetronics does not recommend selecting an Overband Magnetic Separator solely by conveyor width or advertised gauss value. The separator should be selected according to the complete operating condition. Send us: Conveyor Width Belt Speed Material Name Capacity in TPH Material Bed Depth Approximate Ferrous Particle Size Installation Height Type of Conveyor Our technical team can evaluate the application and suggest a suitable Overband Magnetic Separator configuration. 17. POWER MAGNETRONICS — MANUFACTURER AUTHORITY Why Power Magnetronics? Power Magnetronics is an Indian manufacturer of magnetic and vibratory equipment with 35+ years of experience in design, manufacturing, installation and commissioning of magnetic separation equipment. � Power Magnetronics +1 Our magnetic equipment portfolio includes: Overband Magnetic Separator Suspension Magnet Magnetic Destoner Drum Type Magnetic Separator Roller Type Magnetic Separator Belt Type Magnetic Concentrator Magnetic Drum Pulley Drawer Magnet Plate Magnet Magnetic Rod Grill Magnet Hopper Magnet The company already positions itself around design, manufacturing, installation and commissioning, which should be leveraged throughout the Overband page rather than using generic manufacturer claims. � Power Magnetronics 18. FAQ SECTION — VERY IMPORTANT FOR SEO What is an Overband Magnetic Separator? An Overband Magnetic Separator is an overhead magnetic separation system used to continuously remove ferrous metals and tramp iron from material conveyed on a conveyor belt. What is another name for an Overband Magnetic Separator? It is also commonly called a Cross Belt Magnetic Separator, Overbelt Magnetic Separator or Self-Cleaning Magnetic Separator. What is the difference between an Overband Magnet and a Suspension Magnet? A Suspension Magnet generally collects ferrous material on its magnetic surface and may require manual cleaning, while a self-cleaning Overband Magnetic Separator uses a moving belt to continuously discharge the captured ferrous material. Where is an Overband Magnetic Separator installed? It can be installed above conveyor belts, either longitudinally/inline or transversely/cross-belt, depending on the application. Can Power Magnetronics manufacture customized Overband Magnetic Separators? Yes. Power Magnetronics designs and manufactures Overband Magnetic Separators according to conveyor width, material capacity, belt speed, material characteristics, working distance and application requirements. Can an Overband Magnetic Separator protect crushers? Yes. It is commonly used for removing tramp iron before crushers, pulverizers, screens and other downstream equipment to reduce the risk of damage caused by ferrous objects. Is an Overband Magnetic Separator suitable for recycling plants? Yes. Overband magnetic separators are widely applicable to recycling systems for ferrous metal recovery and removal of ferrous contamination. What information is required to select an Overband Magnetic Separator? Important information includes conveyor width, belt speed, material type, capacity, material bed depth, installation height, ferrous particle size and contamination level.

Magnetic Drum Pulley Magnetic Drum Pulley Manufacturer in India Power Magnetronics is a Magnetic Drum Pulley Manufacturer in India, designing and manufacturing permanent magnetic drum pulleys for continuous separation of ferrous and magnetic materials from bulk material conveyed through belt conveyor systems. A Magnetic Drum Pulley combines the functions of a conveyor head pulley and a magnetic separator. The magnetic pulley is installed at the discharge end of a conveyor, where the magnetic field attracts ferrous particles while the non-magnetic material follows its normal trajectory. Power Magnetronics Magnetic Drum Pulleys are suitable for mining, mineral processing, recycling, aggregates, coal handling, foundries, fertilizer, cement, ceramics, glass and other bulk-material processing industries. The magnetic drum pulley can be selected according to conveyor width, belt speed, material burden, throughput, particle size, magnetic contamination and required separation performance. What Is a Magnetic Drum Pulley? A Magnetic Drum Pulley is a conveyor pulley incorporating a stationary or application-specific permanent magnetic circuit within a rotating drum. It is normally installed at the discharge end of a belt conveyor. As the conveyor belt passes around the magnetic drum pulley: The bulk material reaches the pulley. Ferrous particles are attracted toward the magnetic field. Non-magnetic material follows its normal trajectory. Magnetic particles remain attracted to the belt/pulley area for longer. As the belt moves away from the magnetic field, the captured ferrous material is released into a separate trajectory or collection area. This allows Power Magnetronics Magnetic Drum Pulley systems to perform continuous ferrous separation without requiring a separate overhead magnetic separator in suitable conveyor applications. Magnetic Drum Pulley Working Principle The working principle of a magnetic drum pulley is based on magnetic attraction and differential material trajectories. Material Feeding Bulk material travels on a conveyor belt toward the magnetic drum pulley. Magnetic Field The permanent magnetic circuit creates a magnetic field around the appropriate separation zone. Ferrous Attraction Ferromagnetic particles are attracted toward the magnetic field. Differential Discharge Non-magnetic material leaves the pulley according to normal conveyor discharge trajectory, while attracted ferrous material follows a different trajectory. Ferrous Collection The separated ferrous material can be collected independently. This continuous process makes a magnetic drum pulley particularly useful where magnetic separation needs to be incorporated directly into a conveyor system. Permanent Magnetic Drum Pulley Power Magnetronics Permanent Magnetic Drum Pulleys use permanent magnets to provide continuous magnetic attraction. The permanent magnetic circuit does not require continuous electrical power to create the magnetic field. Potential advantages include: Continuous magnetic field Low magnetic-system energy requirement Continuous operation Compact conveyor integration Reduced system complexity Suitable for ferrous separation Low magnetic-system maintenance The complete pulley system may still include a conveyor drive, bearings and other mechanical components that require power or maintenance. Magnetic Drum Pulley for Conveyor Belt A magnetic drum pulley is particularly useful where the conveyor head pulley can simultaneously perform magnetic separation. Instead of installing a separate magnetic separator above the conveyor, a suitable magnetic drum pulley can be integrated directly into the conveyor discharge arrangement. This can be advantageous where: Conveyor space is limited Head-pulley replacement is practical Continuous ferrous separation is required Material is already travelling toward the conveyor discharge A compact magnetic separation arrangement is preferred Power Magnetronics can evaluate the conveyor configuration and recommend an appropriate magnetic drum pulley design. Magnetic Drum Pulley for Ferrous Metal Separation The primary target of a magnetic drum pulley is ferromagnetic contamination. Typical contaminants include: Iron pieces Steel fragments Bolts Nuts Screws Wire Ferrous machine components Tramp iron Magnetic metallic particles Separation performance depends on: Magnetic properties of the contaminant Particle size Particle shape Belt speed Material burden Magnetic field Working distance Material trajectory Therefore, Power Magnetronics recommends application-based selection rather than selecting a drum pulley only by its nominal magnetic intensity. Magnetic Drum Pulley for Tramp Iron Removal Tramp iron can enter bulk material during mining, crushing, conveying, recycling and industrial processing. A Power Magnetronics Magnetic Drum Pulley can be used to remove suitable ferrous tramp material at the conveyor discharge. Potential sources include: Broken machinery components Bolts Nuts Steel pieces Conveyor components Maintenance-related metal Ferrous scrap Removing tramp iron can help protect downstream equipment and improve material quality. Magnetic Drum Pulley for Mining Industry Mining operations frequently transport large quantities of ore and other bulk materials using conveyor systems. A magnetic drum pulley can be used for ferrous separation in suitable mineral-handling applications. Technical Application Power Magnetronics Magnetic Drum Pulley can be installed at a conveyor discharge point to separate ferrous contaminants from mineral material. The magnetic field attracts ferromagnetic particles while non-magnetic material continues along its normal discharge trajectory. Typical considerations include: High conveyor throughput Large material size Belt speed Material burden depth Tramp iron size Required magnetic separation Pulley diameter and belt width Magnetic Drum Pulley for Mineral Processing Mineral-processing plants use crushers, screens, conveyors and other equipment that can introduce ferrous contamination into the material stream. Power Magnetronics Magnetic Drum Pulley can provide magnetic separation at an appropriate conveyor stage. Applications Iron ore processing Manganese processing Bauxite handling Limestone processing Quartz processing Silica sand Industrial minerals Aggregates Technical Description At the conveyor discharge, the magnetic pulley creates a controlled magnetic field that attracts ferrous particles. Non-magnetic mineral material follows the normal discharge trajectory, enabling continuous separation. Magnetic Drum Pulley for Iron Ore Processing Iron ore is naturally magnetic to varying degrees depending on mineralogy and processing conditions. Therefore, Power Magnetronics does not recommend treating a magnetic drum pulley as a universal iron-ore separator without evaluating the actual ore characteristics. For applications involving recovery or concentration of magnetic minerals, the required magnetic circuit, field strength, gradient, drum speed and material burden must be evaluated. For tramp-iron removal from an ore stream, the application is different and generally simpler. This distinction should be maintained on the website to avoid technically incorrect SEO claims. Magnetic Drum Pulley for Coal Handling Coal-processing and coal-handling plants can contain ferrous contamination originating from mining and material-handling equipment. Power Magnetronics Magnetic Drum Pulley can be used at suitable conveyor discharge points for ferrous-metal separation. Technical Application The magnetic field attracts suitable ferrous particles as the coal stream passes around the pulley. Non-magnetic coal continues along its normal trajectory. Potential objectives include: Tramp iron removal Downstream equipment protection Ferrous recovery Improved material cleanliness Magnetic Drum Pulley for Cement Industry Cement plants handle limestone, coal, clinker, gypsum and other bulk materials. Ferrous contaminants can potentially enter the material stream during quarrying, crushing, conveying and processing. Power Magnetronics Magnetic Drum Pulley can be integrated into suitable conveyor systems to provide continuous ferrous separation. Technical Description The magnetic pulley is positioned at the conveyor discharge and uses magnetic attraction to retain suitable ferrous particles while allowing non-magnetic cement raw materials to discharge normally. Potential applications include: Limestone Coal Raw material Recycled material Cement plant aggregates Magnetic Drum Pulley for Aggregate Industry Aggregate plants process crushed stone, sand and other bulk materials through conveyor systems. Ferrous fragments can originate from: Crushers Screens Conveyors Maintenance activities Mechanical components Power Magnetronics Magnetic Drum Pulley can provide a magnetic separation stage at a suitable conveyor discharge point. Technical Objective The primary objective may be crusher and equipment protection, ferrous contamination removal, or metal recovery, depending on the application. Magnetic Drum Pulley for Quarry Quarry operations handle large quantities of stone and aggregate. A Power Magnetronics Magnetic Drum Pulley can be incorporated into conveyor systems where ferrous contamination needs to be removed. Technical Application The pulley can separate suitable iron and steel contaminants from crushed material at the conveyor discharge. Important design parameters include: Conveyor width Belt speed Material size Material burden Throughput Tramp-iron dimensions Installation configuration Magnetic Drum Pulley for Recycling Industry Recycling systems often contain ferrous metals mixed with non-ferrous or non-metallic materials. Power Magnetronics Magnetic Drum Pulley can be used for continuous separation of ferrous metals from suitable recycled-material streams. Potential applications include: Construction and demolition waste Recycled aggregates Industrial waste Process residues Scrap-related material streams Technical Description The magnetic pulley attracts ferrous material while non-magnetic material follows a separate trajectory, allowing collection of ferrous components. For applications containing a high percentage of ferrous metal, a dedicated overband or self-cleaning magnetic separator may be more suitable. Magnetic Drum Pulley for Foundry Industry Foundries handle metal-bearing materials, sand and recycled process streams. Power Magnetronics Magnetic Drum Pulley can be considered for suitable conveyor applications involving separation of ferrous contaminants from non-magnetic material. Potential applications include: Foundry sand Material recovery Process residues Recycled aggregates The magnetic system should be selected based on the actual material and target separation. Magnetic Drum Pulley for Ceramic Industry Ceramic raw materials may require control of unwanted iron-bearing contamination because iron can influence the final product's appearance and quality. Power Magnetronics Magnetic Drum Pulley can be used in suitable conveyor-based ceramic raw-material handling applications. Potential materials include: Feldspar Quartz Silica Ceramic minerals Other suitable bulk raw materials For fine-particle purification, however, a magnetic roller, rare-earth magnetic separator or other high-gradient magnetic separator may be more appropriate than a drum pulley. Magnetic Drum Pulley for Glass Industry Glass manufacturing may require control of ferrous and magnetic contamination in selected raw materials. Power Magnetronics Magnetic Drum Pulley can provide a magnetic separation stage for suitable conveyor-fed raw materials. Applications can include: Glass sand Silica Recycled glass-related materials Mineral raw materials The appropriate separator depends on particle size, contamination characteristics and required product purity. Magnetic Drum Pulley for Sand Processing Sand-processing systems can use magnetic separation to remove suitable iron-bearing and ferrous contamination. Power Magnetronics Magnetic Drum Pulley can be installed on a conveyor handling suitable sand or mineral material. For very fine sand where high-purity separation is required, other magnetic technologies may provide better performance depending on the magnetic susceptibility of the target particles. Magnetic Drum Pulley for Slag Processing Industrial slag can contain recoverable ferrous metals. Power Magnetronics Magnetic Drum Pulley can be used in suitable slag-processing systems for continuous ferrous-metal recovery. Technical Description The magnetic circuit attracts ferromagnetic metal from the material stream while non-magnetic slag continues along its discharge path. Application design should consider: Slag temperature Particle size Material burden Ferrous content Conveyor speed Working distance Temperature limitations should be evaluated before selecting the magnet system. Magnetic Drum Pulley for Fertilizer Industry Fertilizer plants handle bulk materials through conveyors, screens and other material-handling equipment. Power Magnetronics Magnetic Drum Pulley can be considered where ferrous contamination needs to be controlled. Potential applications include: Fertilizer raw materials Granulated products Mineral fertilizers Bulk fertilizer handling The pulley construction and surface material should be selected according to the product and environmental conditions. Magnetic Drum Pulley for Bulk Material Handling Magnetic drum pulleys are suitable for selected bulk-material conveyor systems where ferrous separation can be integrated with the conveyor head pulley. Applications can include: Mining Minerals Coal Aggregates Recycling Cement Foundry Ceramics Glass Fertilizers Industrial bulk materials Magnetic Drum Pulley for Conveyor Head Pulley Replacement One of the major advantages of a magnetic drum pulley is that it can perform the function of a conveyor head pulley while simultaneously providing magnetic separation. This can reduce the need for an additional overhead magnetic separator in suitable applications. However, the pulley must be evaluated as a complete mechanical and magnetic system. Power Magnetronics considers: Pulley diameter Belt width Belt speed Conveyor load Shaft arrangement Bearing arrangement Drive requirements Magnetic field Material discharge Ferrous contamination Magnetic Drum Pulley vs Magnetic Drum Separator These terms can sometimes create confusion. Magnetic Drum Pulley A magnetic drum pulley is designed to function as part of a conveyor system, generally replacing or integrating with the head pulley. Magnetic Drum Separator A magnetic drum separator is a dedicated magnetic separation machine that can be supplied with its own housing, feeder and discharge arrangement. Power Magnetronics can recommend the appropriate equipment depending on whether the customer requires conveyor integration or standalone magnetic separation. Magnetic Drum Pulley vs Suspension Magnet Magnetic Drum Pulley Suspension Magnet Integrated into conveyor pulley position Installed above conveyor Can replace head pulley in suitable designs Does not replace conveyor pulley Separation at conveyor discharge Separation above material burden Compact conveyor integration Simple overhead installation Continuous separation Often manually cleaned Suitable for selected ferrous separation applications Suitable for overhead ferrous separation No separate overhead support structure in suitable installation Requires overhead mounting arrangement The choice depends on conveyor layout and separation requirements. Magnetic Drum Pulley vs Overband Magnetic Separator A Power Magnetronics Magnetic Drum Pulley can be advantageous when magnetic separation can be incorporated directly into the conveyor head pulley. An Overband Magnetic Separator may be preferable when: Large tramp-iron loads are expected Automatic continuous cleaning is required Greater separation distance is needed The existing conveyor head pulley should remain unchanged Heavy-duty ferrous extraction is required Therefore, these products should be presented as application-specific alternatives, not as interchangeable products. Magnetic Drum Pulley Design Parameters Power Magnetronics considers several parameters when designing or selecting a magnetic drum pulley. Conveyor Width Determines the required pulley face width. Pulley Diameter Influences belt wrap, mechanical operation and magnetic exposure. Belt Speed Affects material trajectory and separation behaviour. Feed Capacity Determines the material burden and loading conditions. Material Size Large particles and fine particles behave differently around the magnetic field. Ferrous Contamination Size, shape, magnetic susceptibility and concentration affect separation. Working Distance The distance between the magnetic system and target particles affects magnetic attraction. Material Burden A thick material layer can reduce access to deeply buried ferrous particles. Required Separation The system may be designed primarily for: Equipment protection Ferrous removal Metal recovery Product purification Magnetic Drum Pulley Technical Specifications Parameter Specification Product Magnetic Drum Pulley Manufacturer Power Magnetronics Magnetic System Permanent Magnet Magnet Type Ferrite / Rare Earth / Application Dependent Pulley Diameter Application Dependent Face Width Application Dependent Conveyor Belt Width Application Dependent Belt Speed Application Dependent Capacity Application Dependent Magnetic Intensity Application Dependent Material Application Dependent Target Contamination Ferrous / Magnetic Installation Conveyor Head Pulley Cleaning Continuous discharge / Application dependent Shaft Customized Drive Conveyor-system dependent Construction MS / SS / Customized Customization Available Important: Avoid publishing a single universal “10,000 gauss / 12,000 gauss” specification for every magnetic drum pulley. The meaningful engineering parameter is magnetic performance at the relevant working distance and under the actual operating conditions. Advantages of Power Magnetronics Magnetic Drum Pulley Integrated Conveyor Design Can combine conveyor pulley functionality with magnetic separation. Continuous Ferrous Separation Suitable configurations can operate continuously with material flow. Compact Installation Can reduce the need for a separate overhead magnetic unit in appropriate conveyor layouts. Permanent Magnetic System Provides continuous magnetic attraction without continuous magnetization power. Equipment Protection Can help prevent suitable ferrous tramp material from reaching downstream equipment. Ferrous Recovery Can recover suitable ferrous material from bulk streams. Customized Engineering Power Magnetronics can customize the magnetic and mechanical configuration according to application requirements. How to Select a Magnetic Drum Pulley For a proper recommendation from Power Magnetronics, provide: 1. Conveyor Belt Width Example: 600 / 800 / 1000 / 1200 / 1400 / 1600 / 1800 / 2000 mm. 2. Belt Speed Provide m/s. 3. Material Example: Coal Iron ore Limestone Sand Aggregate Slag Recycled material 4. Capacity Provide TPH or kg/hr. 5. Material Burden Depth Provide approximate material thickness. 6. Particle Size Provide minimum and maximum particle size. 7. Ferrous Contamination Provide approximate size and quantity of iron/steel contamination. 8. Existing Pulley Dimensions Provide current pulley diameter and face width if replacing an existing pulley. 9. Objective Specify: Ferrous removal / Equipment protection / Metal recovery / Product purification Why Choose Power Magnetronics? Power Magnetronics is an experienced manufacturer of magnetic separation equipment in Ahmedabad, Gujarat, India. The company's magnetic equipment range includes: Magnetic Drum Pulley Magnetic Drum Separator Magnetic Roller Separator Suspension Magnet Overband Magnetic Separator Magnetic Destoner Magnetic Grills Magnetic Rods

Product Description Power Magnetronics make Magnetic rod/ Magnetic tube is constructed by strong permanent magnet with a stainless steel shell. Magnetic rod is used for removing ferrous contaminants from free-flowing material. All the ferrous particles like bolts, nuts, chips, damaging tramp iron can be caught and held effectively. Round or square shape rods are available for customers' requirements for special applications. Magnetic rod provides a good solution for material purity and equipment protection. Magnetic Rod is the basic element of the grate magnet, magnetic drawer, magnetic liquid traps, and magnetic rotary separator.

Product Description Power Magnetronics make Drawer Magnet is excellent equipment and product protection equipment for medium and fine ferrous contaminants in dry, free-flowing products under gravity flow. Multiple rows provide maximum contact area for product flow. As product flows in stainless steel housing, it cascades over the staggered rows of magnetic rods. Ferrous contaminants are pulled to the surface of the magnets where they move to the underside of the tube to prevent any wash-off. Drawer magnets should be cleaned periodically for the most efficient performance. To clean the magnetic tubes, release the lock assembly and open the door. Remove the grate assemblies one at a time. Remove the tramp metal by hand. Use extreme caution and wear gloves during the process. Drawer type permanent magnets are used for the separation of iron particles from dry, granular or free-flowing products or materials. Drawer magnets are made by using stainless steel having (Round or square or rectangular) with magnetic rods mounted on a drawer. All the components are made up of Stainless Steel 304/316 material. The overall construction of the drawer magnet can also be made as per the customer specification and sizes. Features Quickly installed. Highly effective and constant performance. Flanges or connections can be made as per requirements. Easy to operate and cleaned. Application Food Products. (Sugar, Coffee, Tea, Grains, Pulses, Flour, Spices, Milk etc.) Pharmaceutical Chemical Plastic Ceramic Colors / Paints Pigments Ink Refractory Minerals

Product Description Power Magnetronics make Magnetic Hopper or Hopper Magnet protects processing machinery against ferrous impurities. Magnetic rods fixed onto a stainless steel frameworks, when anything containing iron substances passes through the framework, Iron particles are attracted to the bar magnets by magnetic fields. As a result, your equipments and facilities will be safe and sound, and your products will be safe for consumption. All magnetic rods are manufactured with the use of powerful magnets, which can extract even fine ferrous particles in the form of dust. Power Magnetronics make hopper magnets constructed in three variants namely: Low power hopper magnet (2,500 Gauss) Medium power hopper magnet (6,000 Gauss) High power hopper magnet (10,000-11,000 Gauss) We at Power Magnetronics do extreme effort in manufacturing the most robust hopper magnet. The surface of frame and magnetic bar can be fine polished and fully welded to meet food grade or pharmacy application. Our hopper magnet is extremely efficient at removing ferrous contaminants from the flow of dry goods such as sugar, grain, tea, plastic pellets, and chemicals powders, which placed in pipeline systems, hoppers, chutes, etc., to separate ferrous particles from materials flowing past the grid, and provide effective protection against contaminants such as dust particles and stainless steel resulting from mechanical wear of processing machinery. It protects different types of machines and other processing equipment from damage, but effectively securing it through passing foreign ferrous particles entering it. We have achieved great success in developing hopper magnets or grate magnets in accordance with the industry and application area. ​We manufacture hopper magnets in different shapes like round, square, and rectangle as per our customer’s requirement. We can design these magnets to fit in any positions that our customers want to place it. Features Easy installation Highly effective and constant performance Easy for manual cleaning Can be designed to any size and shape Double and triple stage grids available Powerful magnets assembled Application Flour Mill Minerals Industries Cattle Feed Blow Moulding Rice Mill Plastic Industries Pigment Industries Chemical Industries Sugar Industries Pharmaceutical Industries

Product Description Power Magnetronics make plate magnets are an inexpensive form of magnetic protection against occasional tramp iron contamination. Plate magnets can be used in a wide range of industries and are commonly installed within a chute or over a conveyor. Plate magnet is constructed from stainless steel, which utilizes projected magnetic stainless steel poles for an enhanced field intensity. Stainless steel pole areas maximize the holding power of the magnets. Plate Magnets are designed to divert the product stream away from the magnet surface while allowing tramp metal to be magnetically attracted to the magnet’s surface behind the collection steps. Plate Magnets are easily installed and are supplied complete with sanitary hinges, latches, and mounting hardware. The hinged mounting design permits quick, easy cleaning of the magnet surface. Plate Magnets can be manufactured with either a strontium ferrite or a high-intensity rare earth magnet system. The more powerful rare earth solution is advised for removing much finer iron particles from powders and foodstuffs. They are available in both flat and curved shapes and could be installed either above or along the passage of materials flow. To extract metal from deeper burdens and increased throughput rates we can also provide a dual deep field separator. They are provided with clamps and could be located on the conveyor of carrying such materials ideally they are located 30 mm above the layer of material flow. All plate magnets are virtually maintenance-free, offering a long service life not affected by wet conditions. Plate magnets are used for separation of tramp iron found in Tea, Tobacco, Coffee, Cocoa, Milk Powder, and Chemicals, etc. They are extensively used in CTC Tea machinery and in Biscuit stacking machines. They are available in various sizes as per the requirement. Features High surface strength. Rugged all-welded construction. 100% Stainless steel enclosed design. Cost-effective. Permanent magnet material – will not demagnetize. Low maintenance. Sanitary hinges and latches, included Application Food industries Minerals industries Pharmaceutical industries Chemical industries Fertilizer industries